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In this paper we report about the design and validation of a 1.2 m wind turbine rotor with fixed blade pitch. The wind turbine is a scaled version of the DTU 10 MW. Integrated design of dimensional scaling laws, blade aerodynamics, and turbine control is carried out to reproduce blade loading and interaction with atmospheric boundary layer of the reference turbine, despite challenges posed by the great reduction in chord-based Reynolds number. The rotor is verified with numerical simulations in OpenFAST and wind tunnel testing. The servo-aerodynamic design approach proposed in this article is shown to be successful for small-scale wind turbine models for use in experiments about wakes and floating wind.

Experimental tests performed in a wind tunnel or in a natural laboratory represent a fundamental research tool to develop floating wind technologies. In order to obtain reliable results, the wind turbine scale model rotor must be designed so to obtain a fluid-structure interaction comparable to the one experienced by a real machine. This implies an aerodynamic design of the 3D blade geometry but, also, a structural project to match the main aeroelastic issues. For natural laboratory models, due to not controlled test conditions, the wind turbine rotor model must be checked also for extreme winds. The present paper will focus on all the strategies adopted to scale a wind turbine blade presenting two studied cases: the first is a 1:75 scale model for wind tunnel applications and the second a 1:15 model for natural laboratory tests.