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The current study is aimed at investigating the influences of vortex generator (VG) applications mounted to the suction and pressure surfaces of the S809 wind turbine airfoil at low Reynolds number flow conditions. Both single and double VG applications were investigated to provide technological advancement in wind turbine blades by optimizing their exact positions on the surface of the airfoil. The results of the smoke-wire experiment for the uncontrolled case reveal that a laminar separation bubble formed near the trailing edge of the suction surface, and it was moved towards the leading edge as expected when the angle of attack was increased, resulting in bubble burst and leading-edge flow separation at α = 12°. The u/U∞, laminar kinetic energy and total fluctuation energy contours obtained from the numerical study clearly show that both the single and double VG applications produced small eddies, and those eddies in the double VG case led the flow to be reattached at the trailing edge of the suction surface and to gain more momentum by energizing. This situation was clearly supported by the results of aerodynamic force; the double VG application caused the lift coefficient to increase, resulting in an enhancement of the aerodynamic performance. A novel finding is that the VG at the pressure surface caused the flow at the wake region to gain more energy and momentum, resulting in a reattached and steadier flow condition.

Wind turbine blades are one of the largest parts of wind power systems. It is a handicap that these large parts of numerous wind turbines will become scrap in the near future. To prevent this handicap, newly produced blades should be recyclable. In this study, a turbine blade, known as the new generation of turbine blade, was manufactured with reinforced carbon beams and recycled, low-density polyethylene materials. The manufacturing addressed in this study reveals two novelties: (1) it produces a heterogeneous turbine blade; and (2) it produces a recyclable blade. In addition, this study also covers mechanical tests using a digital image correlation (DIC) system and modeling investigations of the new generation blade. For the mechanical tests, displacement and strain data of both new generation and conventional commercial blades were measured by the DIC method. Instead of dealing with the modeling difficulty of the new generation blade’s heterogeneity we modeled the blade structural system as a whole using the moment–curvature method as part of the finite element method. Then, the behavior of both the new generation and commercial blades at varying wind speeds and different angles of attack were compared. Consequently, the data reveal that the new generation blades performed sufficiently well compared with commercial blades regarding their stiffness.