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Strong background noise and complicated interfering signatures when implementing vibration-based monitoring make it difficult to extract the weak diagnostic features due to incipient faults in a multistage gearbox. This can be more challenging when multiple faults coexist. This paper proposes an effective approach to extract multi-fault features of a wind turbine gearbox based on an integration of minimum entropy deconvolution (MED) and multipoint optimal minimum entropy deconvolution adjusted (MOMEDA). By using simulated periodic transient signals with different noise to signal ratios (SNR), it evaluates the outstanding performance of MED in noise suppression and reveals the deficient in extract multiple impulses. On the other hand, MOMEDA can performs better in extracting multiple pulses but not robust to noise influences. To compromise the merits of them, therefore the diagnostic approach is formalized by extracting the multiple weak features with MOMEDA based on the MED denoised signals. Experimental verification based on vibrations from a wind turbine gearbox test bed shows that the approach allows successful identification of multiple faults occurring simultaneously on the shaft and bearing in the high speed transmission stage of the gearbox. [ABSTRACT FROM AUTHOR]

Minimum entropy deconvolution (MED) is not effective in extracting fault features in strong noise environments, which can easily lead to misdiagnosis. Moreover, the noise reduction effect of MED is affected by the size of the filter. In the face of different vibration signals, the size of the filter is not adaptive. In order to improve the efficiency of MED fault feature extraction, this paper proposes a firefly optimization algorithm (FA) to improve the MED fault diagnosis method. Firstly, the original vibration signal is stratified by white noise-assisted singular spectral decomposition (SSD), and the stratified signal components are divided into residual signal components and noisy signal components by a detrended fluctuation analysis (DFA) algorithm. Then, the noisy components are preprocessed by an autoregressive (AR) model. Secondly, the envelope spectral entropy is proposed as the fitness function of the FA algorithm, and the filter size of MED is optimized by the FA algorithm. Finally, the preprocessed signal is denoised and the pulse enhanced with the proposed adaptive MED. The new method is validated by simulation experiments and practical engineering cases. The application results show that this method improves the shortcomings of MED and can extract fault features more effectively than the traditional MED method. [ABSTRACT FROM AUTHOR]

In recent years, a new method of fault diagnosis, named variational mode decomposition (VMD), has been widely used in industrial production, but the decomposition accuracy of VMD is determined by two parameters, which are respectively the decomposition layer number k and the penalty factor α, if the parameters are not properly selected, there will be over-decomposition or under-decomposition. In order to find an approach to determine the parameters adaptively, a method to optimize VMD by using the immune fruit fly optimization algorithm (IFOA) is proposed in this paper. In this method, permutation entropy is used as the fitness function, firstly, the immune fruit fly optimization algorithm is used to search the combined parameters of k and α in VMD, searching for the best combination parameters of k and α by iteration, and then uses the combined parameters to perform VMD, finally, the center frequency is determined through frequency spectrum analysis. The method mentioned is applied to the fault extraction of a simulated signal and a measured signal of a wind turbine gearbox, and the fault frequency is successfully extracted. Using ensemble empirical mode decomposition (EEMD) and singular spectrum decomposition (SSD) to compare with the proposed method, which validated feasibility of the proposed method. [ABSTRACT FROM AUTHOR]