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Fatigue cracking of longerons manufactured from Al-alloy AVT-1 for helicopter in-service rotor-blades was considered and crack growth period and equivalent of tensile stress for different blade sections were estimated. Complicated case of in-service blades multiaxial cyclically bending-rotating and tension can be considered based on introduced earlier master curve constructed for aluminum alloys in the simple case of uniaxial tension with stress R-ratio near to zero. Calculated equivalent tensile stress was compared for different blade sections and it was shown that in-service blades experienced not principle difference in this value in the crack growth direction by the investigated sections. It is not above the designed equivalent stress level. Crack growth period estimation in longerons based on fatigue striation spacing or meso-beach-marks measurements has shown that monitoring system introduced designer in longerons can be effectively used for in-time crack detecting independently on the failed section when can appeared because of various type of material faults or in-service damages

Weld start and end points are fatigue failure sensitive locations. Their fatigue behaviour especially in thin sheet structures under multiaxial load conditions is not sufficiently explored so far. Therefore, a research project was initiated to increase the knowledge concerning this topic, which is of special interest in the automotive industry. In the present study, fatigue tests on welded joints were conducted. In the numerical part of the study, notch stresses were calculated with an idealised weld end model. A numerical method which combines the geometrical and statistical size effect to an integrated approach was used, in order to consider the size effects

This study concerns the multiaxial static and fatigue strength properties. Short-glass-fibre-reinforced phenolic-resin composites (SGP) molded by injection and compression processes were subjected to tensiontorsion combined static and fatigue tests at room temperature under various test conditions. Tension – torsion combined static strength well agreed with Tsai-Hill failure criteria without depending on processes. Relationships between the maximum principal stress, σp1, max, and the number of fracture cycles, Nf, were approximately linear in the whole range of up to 106 cycles. For a unified evaluation of multiaxial fatigue life for SGP, non-dimensional effective stress, σ*, defined by modifying Tsai-Hill failure criteria was applied. The slopes of σ*- Nf curves according to Baskin’s law were almost identical to the injection (n = 26.3) and compression (n = 26.2). We finally confirmed that the multiaxial fatigue life of SFRP could be predicted by using σ* with a unique Wöhler curve without relying on molding processes

Utilizing molecular dynamics (MD) integration model we have investigated some of the relevant physical processes caused by different loading paths at the atomic level in Cu and Al monocrystal specimen. Interactions among the atoms in the bulk are modeled with the standard realistic Embedded Atom Method (EAM) potentials. MD simulation gives us the detailed information about non-equilibrium dynamics including crystal structure defects, vacancies and dislocations. In particular, we have obtained result that indicate increase in the total energy of the crystal during loading (especially cyclic) that provides us direct quantitative evidence of the metal weakening. For the basic response, we have deformed copper and aluminum single crystal according to the simple loading path and a series of multiaxial loading-paths including cyclic repetition. We compute equivalent stress-strain diagrams as well as dislocation total length vs time graphs to describe signatures of the anisotropic response of the crystal

Most of the prior studies on the prediction of fatigue lives have been limited to uniaxial loading cases, whereas real world loading scenarios are often multiaxial, and the prediction of fatigue life based upon uniaxial fatigue properties may lead to inaccurate results. A detailed exploration of multiaxial fatigue under constant amplitude loading scenarios for a range of metal alloys has been performed in this study, and a new methodology for the accurate prediction of fatigue damage is proposed. A wide variety of uniaxial, torsional, proportional and non-proportional load-paths has been used to simulate complex, real-world loading scenarios. Test data have been analyzed and a critical-plane based fatigue damage parameter has been developed. This fatigue damage parameter contains stress and strain terms, as well as a term consisting of the maximum value of the product of normal and shear stresses on the critical plane. The shear-dominant crack initiation phenomenon and the combined effect of shear and tensile stresses on micro-crack propagation have been modeled in this work. The proposed formulation eliminates many of the shortcomings of the earlier developed critical-plane fatigue damage models. It is mathematically simple with substantially fewer material dependent constants, and provides design engineers with a tool to predict the fatigue life of machine parts with minimal computational effort. This life prediction methodology is intended for a wide variety of LCF and HCF loadings on machine parts made of metals including advanced alloys

Multiaxial high cycle fatigue is a topic that concerns nearly all industrial domains. In recent years, a great deal of recommendations how to address problems with multiaxial fatigue life time estimation have been made and a huge progress in the field has been achieved. Until now, however, no universal criterion for multiaxial fatigue has been proposed. Addressing this situation, this paper offers a design of a new multiaxial criterion for high cycle fatigue. This criterion is based on critical plane search. Damage parameter consists of a combination of normal and shear stresses on a critical plane (which is a plane with maximal shear stress amplitude). Material parameters used in proposed criterion are obtained from torsion and axial S-N curves. Proposed criterion correctly calculates life time for boundary loading condition (pure torsion and pure axial loading). Application of proposed model is demonstrated on biaxial loading and the results are verified with testing program using specimens made from S355 steel. Fatigue material parameters for proposed criterion and multiple sets of data for different combination of axial and torsional loading have been obtained during the experiment.

This study compares both uniaxial and multiaxial variable amplitude experimental crack growth data for naturally initiated fatigue cracks in tubular specimens of 2024-T3 aluminum alloy to predictions based on two state-of-the-art analysis codes: UniGrow and FASTRAN. For variable amplitude fatigue tests performed under pure axial nominal loading conditions, both UniGrow and FASTRAN analyses were found to produce mostly conservative growth life predictions, despite good agreement with constant amplitude crack growth data. For variable amplitude torsion and combined axial-torsion crack growth analyses, however, the conservatism in growth life predictions was found to reduce. This was attributed to multiaxial nominal stress state effects, such as T-stress and mixed-mode crack growth, which are not accounted for in either UniGrow or FASTRAN, but were found in constant amplitude fatigue tests to increase experimental crack growth rates. Since cracks in this study were initiated naturally, different initial crack geometry assumptions were also investigated in the analyses.

Fatigue cracking of longerons manufactured from Al-alloy AVT-1 for helicopter in-service rotor-blades was considered and crack growth period and equivalent of tensile stress for different blade sections were estimated. Complicated case of in-service blades multiaxial cyclically bending-rotating and tension can be considered based on introduced earlier master curve constructed for aluminum alloys in the simple case of uniaxial tension with stress R-ratio near to zero. Calculated equivalent tensile stress was compared for different blade sections and it was shown that in-service blades experienced not principle difference in this value in the crack growth direction by the investigated sections. It is not above the designed equivalent stress level. Crack growth period estimation in longerons based on fatigue striation spacing or meso-beach-marks measurements has shown that monitoring system introduced designer in longerons can be effectively used for in-time crack detecting independently on the failed section when can appeared because of various type of material faults or in-service damages.