Search

The ITER magnet procurement is now well underway. The magnet systems consist of 4 superconducting coil sets (toroidal field (TF), poloidal field (PF), central solenoid (CS) and correction coils (CC)) which use both NbTi and Nb3Sn-based conductors. The magnets sit at the core of the ITER machine and are tightly integrated with each other and the main vacuum vessel. The total weight of the system is about 10000 t, of which about 500 t are Nb3Sn strands and 250 t, NbTi. The reaction of the magnetic forces is a delicate balance that requires tight control of tolerances and the use of high-strength, fatigue-resistance steel forgings. Integration and support of the coils and their supplies, while maintaining the necessary tolerances and clearance gaps, have been completed in steps, the last being the inclusion of the feeder systems. Twenty-one procurement agreements have now been signed with 6 of the ITER Domestic Agencies for all of the magnets together with the supporting feeder subsystems. All of them except one (for the CS coils) are so-called Build to Print agreements where the IO provides the detailed design including full three-dimensional CAD models. The production of the first components is underway (about 175 t of Nb3Sn strand was finished by July 2011) and manufacturing prototypes of TF coil components are being completed. The paper will present a design overview and the manufacturing status. [ABSTRACT FROM PUBLISHER]

An R&D program is being carried out in view of the qualification of the Toroidal Field (TF) coil conductor. It consists of an extensive characterization of several Nb3Sn strand candidates, the cabling of those strands into prototype TF conductors with various combinations of twist pitch and void fraction and the measurement of the performance of conductor short samples in representative condition of transport current, magnetic field and temperature. Industries and laboratories are involved worldwide in this R&D program which is expected to provide the basis to finalize the TF conductor design. The Nb3Sn strands proposed by each of the six Participant Teams involved in the procurement of the TF conductor will then be qualified in the final cable configuration by the successful test of a short sample in the Sultan facility. The status and the first results of the R&D program are presented together with the qualification plan. [ABSTRACT FROM AUTHOR]

Procurement of the ITER magnets is due to start at the end of 2007/early 2008, with the launch of the longest lead time items, the Nb3 Sn conductor and the TF coil windings. The base design for procurement was established in 2001, and the build up of the Cadarache ITER team has been accompanied by a review of the most critical, or controversial, features of the 2001 design. At the same time, an urgent R&D program has been launched to complete the necessary verification of the design solutions that are proposed. In this paper an overview will be presented of the main design features and drivers, and some of the recent issues and R&D results will be summarized. [ABSTRACT FROM AUTHOR]

The problem of how representative a short Nb3Sn conductor sample is for simulating conductor-in-coil conditions in the ITER magnets is addressed here by considering the particular case of the Central Solenoid Model Coil (CSMC), tested in 2001-2003 at JAERI Naka, Japan, and its associated Good Joint IGJ) sample (tested in 1999 in the SULTAN facility). While the basic thermal-hydraulic conditions are interpreted from experimental data by the M&M code, the sensitivity of the voltage-temperature characteristics to mechanical effects (due to the strain sensitivity of the Nb3Sn) is investigated by analysis. The results are used to assess the errors to be expected in predicting coil performance from measurements made on conductor samples. [ABSTRACT FROM AUTHOR]

The effect of applied and thermal strain on the superconducting performance of Nb3Sn strands is well known. Prediction of the strand performance depends on an accurate knowledge of the strand strain state. As well as operating strains due to mechanical loads on the conductor, the strand has a complex system of internal strains due to the fabrication process and partial annealing at the reaction heat treatment temperature (about 600 C). Nb3Sn strands are now available with a range of different matrices around the superconducting filaments, varying both in mechanical properties and geometry. Starting from a database of mechanical properties, this paper will use finite element analysis to model the elasto-plastic behavior of the matrix, predicting the filament multi-axial strain state. [ABSTRACT FROM AUTHOR]

In the design of CIC conductors using NbTi or Nb3Sn strands cooled with supercritical He, the choice of stability criteria for near steady state operation presents a problem. The disturbances are small, under 10 mJ/cm³ of cable material, too small for design significance. The main parameters affected by the choice of stability criteria are temperature margin and Cu:nonCu ratio, both of which strongly affect cable cost and overall current density. Methods quantifying the copper required for stability have been elementary, mostly using cryogenic stability (the well-cooled condition). Recent experimental and analytical work on the electric field achieved before quench Eq suggest a more exact method. Cable quench is modeled by a simple stability simulation, including copper conduction and the superconducting transition. A heat transfer coefficient is derived from ITER model coil data. As an example it is applied to conductor design (Fig. 1) for the ITER fusion reactor magnets. [ABSTRACT FROM AUTHOR]

Examines the causes for the premature voltage development of superconducting magnet central solenoid insert coil. Variation of strand current and field; Nonuniform current distribution; Self-magnetic field effects.

Presents an analysis of the impact of strand joints and copper location on the current distribution and stability in cable-in-conduit conductors. Use of a time dependent model of current diffusion and heat transfer; Contribution to cable stability by separate copper strands; Current ramping with joined strands; Effects of separate copper strands.

Describes the design of the Nb[sub 3]Sn and NbTi cable-in-conduit conductors of the International Thermonuclear Experimental Reactor magnets. Optimization of the amount of superconducting strand; Conductor thermohydraulic analysis; Consideration of non-uniform current distribution among superconducting strands; Conductor design rules; Heat deposition; Conductor parameters.

Focuses on the predicted thermohydraulic performance of the International Thermonuclear Experimental Reactor Central Solenoid Model Coil in Japan. Expected cable performance; Simulation of the conductor performance; Possible increase in conductor temperature; Correlation of strand and conductor data base with thermohydraulic behavior.

The Correction Coils (CC) of the ITER Tokamak are developed to reduce the range of magnetic error fields created by imperfections in the location and geometry of the other coils used to confine, heat, and shape the plasma. The proposed system consists of three sets of 6 coils each, located at the top (TCC), side (SCC) and bottom (BCC) of the Tokamak device and using a NbTi cable-in-conduit superconducting conductor (CICC). Within each set, the coils are connected in pairs to produce a toroidal field to reduce the most troublesome, lower order, poloidal mode number fields (m = 1,2,3) in order to operate below the locked mode threshold. The conductor is designed to operate up to 6 T. The winding uses pancakes of one-in-hand conductor (quadpancakes for SCC, octopancakes for TCC and BCC), thus avoiding internal joints. The winding-pack is enclosed inside a 20 mm thick stainless steel casing. The coils are supported by rigid connections to the Toroidal Field (TF) coils. The structural design of the CC is mainly driven by the allowable fatigue stress levels in the conductor jacket, in the case material and in the glass-polyimide electrical insulation system. The boundary conditions on the CC are imposed by the TF coils deformation and the electromagnetic interactions with the PF coils system. The thermo-hydraulic and electrical performance of the CICC is also addressed. [ABSTRACT FROM AUTHOR]

The DC performance of the so-called Good Joint Nb3Sn Short Sample conductor, measured in the SULTAN facility in 1999 with a progressively reduced (chopped) joint length, became worse as the joint became shorter. In this paper we present the analysis of those tests using the THELMA code. The results confirm quantitatively that the loss of performance was due to increasingly unbalanced current distribution. Once the unbalance due to the joint is properly modeled, the performance of the conductor can be fitted using the same extra longitudinal strain in the critical current scaling, proportional to the electromagnetic load but independent of the joint length. [ABSTRACT FROM AUTHOR]

Cable-in-conduit conductors (CICC) consisting of about 1000 Nb3 Sn strands with an outer diameter of about 0.8 mm, have been designed for the TF and CS coils of the ITER. The rated currents of these coils are 68 and 40 kA, respectively. Two joint types (Butt and Lap) were developed during the CS Model Coil project. The performance of these joints was evaluated during the operating tests and satisfactory results were obtained. The joints of the TF coils are located outside of the winding in a region where the magnetic field is about 2.1 T, a very low value as compared to the maximum field of 11.81 at the winding. The CS joints are located at the coil outer diameter and embedded within the winding pack to minimize the space occupied around the coil. The maximum fields at the CS joint and winding are 3.5 and 13 T, respectively. For the TF coils and the CS, the joints are cooled in series with the conductor at the outlet. The maximum allowable temperature increase due to the joule heating in the joints is 0.15 K to reduce the heat load on the refrigerator. The stability of these joints at the ITER operating condition was analyzed by using the experimental data. The analysis shows that both joint types are applicable to the full size ITER coils. [ABSTRACT FROM AUTHOR]

The ITER Central Solenoid (CS) is 12 m high and 4 m in diameter. The CS consists of a stack of 6 electrically independent modules to allow control of plasma shape. The modules are compressed vertically by a p re-compression structure to maintain contact between modules. The CS conductor is CIC conductor with Nb3 S ii strands and a steel conduit. The CS model coil and insert coil test results have shown that the conductor design must be modified to achieve an operation margin. This required either to increase the cable diameter or to use strand with a higher current capability. A bronze-process (NbTi)3Sn strand is proposed to achieve a higher critical magnetic field. A square conduit with a high Mn stainless steel is proposed as it can satisfy fatigue requirements. The inlets are in the high stress region and any stress intensification there must be minimized. The preload structure is composed of a set of tie-plates, flanges, buffer plates, and wedges. These design proposals satisfy all ITER operational requirements. [ABSTRACT FROM AUTHOR]

The system of correction coils (CC) is a component of the ITER magnet system, required to correct toroidal asymmetries and reduce error magnetic fields detrimental for physical processes in the plasma. It includes 18 coils, inserted in between toroidal field coils and poloidal field coils and split into 3 sets of 6 coils each: bottom correction coils (BCC), side correction coils (SCC), and top correction coils (TCC). BCC and TCC are planar coils, whereas SCC are wound on a cylinder. All CC coils are wound using a 10 kA NbTi cable-in-conduit conductor and are manufactured by ASIPP laboratory (Institute of Plasma Physics, Chinese Academy of Sciences), under the responsibility of ITER China. A manufacturing line was installed in 2013 at ASIPP in a dedicated workshop for the construction of the CC. In order to qualify the manufacturing procedures, a comprehensive qualification program has been set up. This program includes a set of mock-ups, manufactured according to the process to be used for the coils and submitted to different tests. These qualification items are winding, insulation and vacuum pressure impregnation, helium inlet/outlet, terminal joints, case material, filler material between winding-pack and case, case assembly, and terminal service box. Qualification of conductor winding, He inlet/outlet manufacture, winding-pack turn and ground insulation installation and impregnation, case material, winding-pack-case filler material is achieved. This included mechanical testing of materials at room and cryogenic temperature in specialized testing laboratories and high-voltage tests performed at the CC workshop. Joint qualification, relying on electrical tests of joints in a dedicated test facility, is nearly complete. Remaining qualification items are case assembly, winding-pack insertion into case, and case closure welding. Manufacture of the first coil started in 2015 and its winding-pack is near completion. [ABSTRACT FROM PUBLISHER]

The ITER correction coils (CCs) are designed to be arranged toroidally around the machine inside the poloidal field coils and mounted on the toroidal field coils in order to compensate field errors arising from misalignment of the coils and winding deviations from the nominal shape as a result of fabrication tolerances, joints, leads, busbars CCs, and assembly tolerances. China is responsible for manufacturing all the CCs and their conductor. The paper presents the qualification progress and results of ITER CCs and CC conductor, including the test results of CC SULTAN samples, double pancakes winding experiments, CC case welding techniques, and manufacturing experiment of CC helium inlet/outlets. [ABSTRACT FROM PUBLISHER]

The Procurement of Feeder system in Institute of Plasma Physics, Chinese Academy of Sciences (ASIPP) for The International Thermonuclear Experimental Reactor (ITER) Tokamak device has been carrying out after the signature of Procurement Arrangement in October 2011. The relevant main tasks in 2012 and 2013 are the qualification of some key subcomponents, including high temperature superconducting current leads (HTS-CL), superconducting joints, 80-K thermal shield (TS), vacuum barrier, in-cryostat feeder, cold mass support, etc. The production of manufacturing drawings, preparation of manufacturing plan, manufacture and qualification of tooling, and qualification of subcomponents are all involved in this phase. This paper describes the progress made by ASIPP and some sub-contractors for the feeder's qualification work. [ABSTRACT FROM PUBLISHER]

After several years of design optimization, the Central Solenoid (CS) of the ITER Magnet system is now moving towards manufacture. The design has evolved to take into account on one hand the results of the R&D carried out by the US ITER team in charge of the development of the design and on the other hand the feedback provided by the involvement of industry in preparation of the manufacture. To address specific issues, dedicated mock-ups have been manufactured and tested. Electromagnetic, structural and thermo-hydraulic analyses have been carried out to verify the compliance of the design with the ITER design criteria. A review of the Final Design is planned in 2013, preparing then to move into the manufacturing phase. [ABSTRACT FROM PUBLISHER]

The International Thermonuclear Experimental Reactor (ITER) has 60 high-temperature superconducting (HTS) current leads (CL) which have a nominal current of 68, 55 and 10 kA (depending on the type of magnet they have to supply) and provide a total current of 2.7 MA to the magnet system. The HTS module is a key part of CLs. This paper describes the simulation of the critical current in a multi-layer tape model as well as the special soldering technique developed for the HTS stack. In order to validate this technique, a 10 kA pre-prototype HTS module was made and tested in a setup that reproduces ITER conditions at ASIPP. The paper also briefly describes the overheating time test setup and the results. [ABSTRACT FROM PUBLISHER]

The superconducting magnet system of ITER has \sim5,000 tons of cold mass as steel structures to support the gravity and electromagnetic forces. These steel structures need to be maintained at \sim4.4 K during magnet operations. The magnet system has three STR (structure) feeders for distribution, monitoring and control of helium to remove heat loads from these large steel structures during cool down and normal operation. One SHe (supercritical helium) circulation pump for flow rate of \sim2.7 kg/s, in a closed loop is used only for cooling of structures, and these 3 STR feeders are part of this loop. Each STR feeder has 3 main components: SCVB (structure cooling valve box), CFT (cryostat feed through) and ICF (in-cryostat feeder). Unlike the coil feeders, STR feeders do not have bus bars, current leads & SBB (“S”-bend box), and present some difference in the design approach. The SCVB is placed outside the enclosure of the nuclear radiation shield and hence contains elements needing maintenance like valves and instruments required for diagnosis and operation of the cooling paths. Each SCVB has to accommodate about 20 valves within a limited available space. Some SHe lines will have running length of about 50 m from SCVB to coil structures, but the layout is such that the use of expansion joints can be avoided. The details of the design approach and analysis results will be presented in this paper. [ABSTRACT FROM PUBLISHER]

Now that ITER is entering construction, many of its systems are in the final stages of design and analysis. Among them the 31 feeders, which will be supplied in-kind by the Chinese ITER partner. The feeders supply the electrical power and cryogens through the warm-cold barrier to the ITER superconducting magnet systems. They are complex systems with their independent cryostats and thermal shields, densely packed with many components, such as the current feeds, the cryogenic valves and High-Voltage (HV) instrumentation hardware. Some of the feeder components are particularly critical and have been designed with great care. Among them the High-Temperature Superconductor (HTS) current leads, designed for unprecedented currents, the 30 kV class, Paschen-hard HV insulation and the bus bar support system, designed to react the multi-ton Lorentz-forces from the bus bars at minimal heat load. This paper discusses the design challenges for these (and other) key components of the ITER magnet feeders. [ABSTRACT FROM PUBLISHER]

ITER has a large superconducting magnet system with about 10,000 tons of cold mass to be maintained at about 4.5 K during magnet operation. This cold mass has to be cooled down from \sim300 to 4.5 K simultaneously and uniformly to avoid high thermal stress. More than 5,000 tons of cold mass corresponds to steel structures to support the gravity and electromagnetic forces. A controlled cool down is necessary to avoid high thermal stress in these materials. The variations of hydraulic impedances and cold masses of different magnet components play a major role in making the cool down non-uniform if appropriate control strategies are absent. A detailed analysis has been done to quantify the factors preventing a uniform cool down. The slowest cooling component will dictate the cool down rate of the whole magnet system. The analysis finds the maximum cool down rates possible for different components and controlled flow rate required for different components to have uniform cool down of all components. Based on this, the cool down rates and duration have been found. This paper will discuss details of these analysis results. [ABSTRACT FROM PUBLISHER]

The ITER magnet system is to be operated at about 4.5 K. It has 31 feeders for high-current power supply, helium distribution and instrumentation cable routing. The feeders (except the smaller ones which are for instrumentation only) are 25 to 30 m long for about 40 tons. They have 3 main components: coil terminal box-cum-S-bend box (CTB-SBB), Cryostat feedthrough (CFT) and in-cryostat feeder (ICF). The CTB is the feeder component placed farthest from the coil (about 25 m away from the magnet center) and outside the bio-shield (the nuclear radiation restriction wall) so that it can be easily accessible in case the critical elements placed within it need maintenance: high-temperature superconducting current leads (HTSCL), large number of cryogenic control valves and pressure-release valves for quench protection. This paper explains the cryogenic design that considers these factors and main components. [ABSTRACT FROM PUBLISHER]

The ITER Magnet System contains 18 Toroidal Field Coils (TFC). These are large D-shaped coils of about 300 t, 17.5-m height and 9-m width. They consist of a Winding Pack (WP) enclosed in a rigid structural steel case, the Toroidal Field Coil Case (TFCC). The WP is a bonded structure of 7 Double Pancakes (DP), each made up of a radial plate (RP) housing the reacted Nb3Sn cable-in-conduit superconductor (CICC), which operate at 4.5 K in supercritical helium. The conductor carries a current of 68 kA in operation to produce a nominal peak field of 11.8 T. The total stored magnetic energy in the 18 TFCs is 41 GJ. While the Japanese and European Domestic Agencies that are in charge of the procurement of the TFCs are progressing with the manufacturing design and the fabrication trials prior to launch the production of the real coils, the ITER Organization (IO) is completing the development and qualification of the most critical items, e.g. cyanate ester and resin blends for the conductor and WP insulation system, the terminal region, the helium inlet, a charged resin system for the filling of the gap between the WP and the TFCC and the general tolerancing especially at the interfaces between the neighboring systems. This paper presents the final design of the TFCs and the results of the developments carried out in the aforementioned areas in the last 2 years. [ABSTRACT FROM PUBLISHER]

The ITER magnet system consists of 4 sub-systems: 3 sets of 6 Correction Coils (CC), a Central Solenoid (CS), 6 Poloidal Field coils (PF) and 18 Toroidal Field Coils (TFC). The Correction Coil system aims to correct particular asymmetries and reduce error magnetic fields responsible for locked modes which can induce plasma disruptions. During the plasma scenario, thermal shield radiation, eddy current losses in structures, conduction from the TFC casing and AC losses in the NbTi superconductor will decrease the temperature margin of the CC conductor. [ABSTRACT FROM PUBLISHER]

The ITER Poloidal Field (PF) magnet system consists of six coils. Niobium-Titanium (NbTi) is used as superconducting material and cable-in-conduit conductor(CICC) type are used as a conductor. All coils are fabricated by stacking 6 to 9 double-pancakes wound by two-in-hand winding scheme. The six PF coils (PF1 to PF6) are attached to the Toroidal Field (TF) coil cases through flexible plates or sliding supports to allow small radial and vertical displacements. The outer diameters of the coils vary between 8 m and 24 m. Since the PF coil system provides magnetic field for plasma shaping and position control together with the Central Solenoid (CS) coil, it needs to operate in fast pulse mode, leading to induced voltages of up to 14 kV on the coil terminals during operation. [ABSTRACT FROM PUBLISHER]

ITER magnets are all designed using superconducting conductors with a high current carrying capability. The Poloidal Field (PF) coils are operated in pulsed mode with maximum operating currents of 48 kA for PF 1 and 6, 55 kA for PF 2,3, and 4 and 52 kA for PF 5. The PF system consists of 6 ring coils, PF1 through PF6, that serve to stabilize the position and control the shape of the plasma in the tokamak. The six PF coils are attached to the outside of the Toroidal Field (TF) coil cases through flexible plates or sliding supports allowing radial displacements. The PF coil positions and sizes have been optimized for the plasma requirements consistent with the constraints imposed by allowing access to the vacuum vessel and by considering pumping ducts to the in-vessel components. [ABSTRACT FROM AUTHOR]

The International Thermonuclear Experimental Reactor (ITER) superconducting magnet system requires current supplies from 10 kA to 68 kA. The components relating the electrical power and cryogens through the warm-cold barrier to the ITER magnets are the so-called feeders. In total there are 31 such feeders for the ITER magnet system, 9 of them necessary for the toroidal field magnet system are called TF feeders. Each feeder consists of three main units: the In-Cryostat Feeder (ICF), the Cryostat Feed-Through (CFT) and the S-Bend Box (SBB)/Coil Terminal Box (CTB) assembly. This paper presents the latest design of the TF feeder components. [ABSTRACT FROM AUTHOR]

The nuclear radiation levels, magnetic fields and general access restrictions in the ITER Tokamak are such that it is undesirable to place remote control helium supply valves close to the coils. The Coil Terminal Boxes (CTB), which are further away from the coils, are therefore designed for easy access and contain as much as possible the components needing maintenance, such as the cryo-valves. The CTBs also house the electrical cold-warm transitions with the HTS current leads and the NbTi feeder busbars. Also most of the feeder instrumentation is located in the CTB. Based on the functional specification by ITER, ASIPP has manufactured and tested a prototype CTB for the ITER magnet system. This test allowed for the verification of the mechanical design of the cryostat and the thermal shield design. Following a discussion of the ITER CTB design, with particular emphasis on the concepts of flow distribution for the large ITER magnet system, considering safety and maintenance, this paper will also present the results of the prototype CTB development. [ABSTRACT FROM AUTHOR]

The Central Solenoid (CS) of the ITER tokamak has to provide the flux variation needed to induce the plasma current and to shape the field lines in the divertor region. It is designed as a stack of 6 identical coils, independently power supplied. Repulsing forces arising between the coils during a scenario are withstood by a precompression structure installed around the coils. Studies were carried out to simplify the winding manufacture, to optimize the precompression structure and procedure, to optimize the stack assembly of the 6 coils and the assembly of the central solenoid inside the tokamak which allows withdrawal from the machine, while meeting the ITER design criteria and in particular the Magnet Structural Design Criteria (static and fatigue). [ABSTRACT FROM AUTHOR]

High Temperature Superconductor (HTS) current leads provide the transition of the current transfer system from room temperature to the 4.5 K. For the ITER superconducting magnet system, a total of 60 HTS current leads are required, with a total nominal current capacity of 2.64 MA. By the use of HTS leads significant power savings can be achieved during the operation of the ITER magnet system. Based on the functional specification by the ITER Organization (IO), ASIPP manufactured and tested a first pair of trial HTS current leads for the ITER coils. The cryogenic test of these 68 kA and 52 kA trial HTS leads was performed at ASIPP using the cryo-plant and power supplies of the EAST Tokamak. The following paper presents the results of the tests and concludes with a discussion of the design features of the next generation prototype of the ITER HTS leads based on the results of the trial lead tests. [ABSTRACT FROM AUTHOR]

The ITER TF Coils will consist of two main components; the WP which is formed by the assembly of seven double pancakes, superconducting windings inserted into stainless steel radial plates and the stainless steel structural casing which forms the mechanical interface between TF coils and the remainder of the ITER machine. The final step in assembly of the TF Coils will be the insertion of the WP into the structural casing. The insertion procedure must achieve two critical objectives; accurate geometric location, +/-1 mm, of the WP current center line with respect to the casing reference faces and the full mechanical location of the WP within the casing to facilitate the uniform transfer of the electromagnetic forces to the casing and the ITER TF keystone structure. [ABSTRACT FROM AUTHOR]

The magnet system for ITER comprises 18 Toroidal Field (TF) Coils using Nb3Sn cable-in-conduit superconductor, which operate at 4.5 K in supercritical helium. The procurement of the TF Coils and Structures is amongst the first which have been launched following the creation of the ITER Organization (IO). It is organized in 4 phases. A Procurement Design Readiness Review held in April 2008 confirmed the readiness of the design to proceed with Phases I and II. Procurement Arrangements (PA) were signed with the European and Japanese Domestic Agencies (DA) respectively in June and November 2008. After a brief description of the TF Coils and Structures, the paper gives an overview of the PA showing the milestones towards series production. The procurement strategy of both DA involved is described, in particular the first step which covers pre-production activities: qualification of raw materials, manufacturing trials, mock-ups and full-scale prototype radial plates, impregnation tests and, possibly, winding trials. The work carried out by IO is also presented: optimization of the cover plate welding to satisfy the allowable stress criteria while minimizing the associated distortions, qualification of blends of cyanate ester with epoxy resin for the impregnation of the winding packs and design of the coil terminal region including integration of the needed instrumentation. [ABSTRACT FROM AUTHOR]

In this paper we report the main test results obtained on the Poloidal Field Conductor Insert coil (PFI) for the International Thermonuclear Experimental Reactor (ITER), built jointly by the EU and RF ITER parties, recently installed and tested in the CS Model Coil facility, at JAEA-Naka. During the test we (a) verified the DC and AC operating margin of the NbTi Cable-in-Conduit Conductor in conditions representative of the operation of the ITER PF coils, (b) measured the intermediate conductor joint resistance, margin and loss, and (c) measured the AC loss of the conductor and its changes once subjected to a significant number of Lorentz force cycles. We compare the results obtained to expectations from strand and cable characterization, which were studied extensively earlier. We finally discuss the implications for the ITER PF system. [ABSTRACT FROM AUTHOR]

The toroidal magnetic field of ITER is provided by 18 Nb3 Sn superconducting coils that provide 5.3 Tin the Tokamak magnetic centre thanks to a nominal current of 68 kA. Two major procurement packages will be integrated to accomplish the final assembly of the coils: 1) the winding pack which houses the double pancakes in 7 stacked radial plates (RP) and 2) the TF coil case which houses the winding pack (WP) and is the main structural component of the ITER machine. 19 TF coil cases (18+1 spare) will be entirely procured by Japan, whereas the WP and the TF coil assembly will be shared between Japan (9) and Europe (10). The insertion process of the WP inside the coil case, VPI and final closure welding is presented with an emphasis on the R&D still remaining. An appropriate metrology strategy and correct benchmarking of the WP current center line (CCL) in the coil case external walls is essential to allow the correction of the error fields during operation. The TF coils will be assembled and pre-aligned in pairs together with their corresponding VV sector and craned to the Tokamak hall hanging from 2 independent hooks. The integration of the IF coils in the Tokamak primary datum system will have to bc accomplished within the maximum tolerances defined by the error field analysis. As-built 3D data collected during manufacture will be used to ensure the correct positioning of the CCL against the Tokamak datum system and ease the alignment process. Shimming will be used in the gravity support for vertical alignment and in the upper and lower OIS for toroidal alignment. A subsequent survey of the `as-installed' TF coils will determine the final Tokamak Datum System. [ABSTRACT FROM AUTHOR]

The ITER coils are all designed using superconducting conductors with a high current carrying capability. Plasma operation and control requires fast variation of the currents in the pulsed coils inducing more than 10 kV during normal operation on the coil terminals. The power supplies are designed to limit the high voltages, but under short conditions, voltages may rise above 20 kV in certain coils. Moreover, the acceptance tests of the coils must be carried out at higher voltages, up to 28 kV for the CS coils. The electrical design philosophy of the coils includes recovery options in the event of electrical faults internal to the coils. [ABSTRACT FROM AUTHOR]

The current design of the ITER Toroidal Field coils and structures, the main critical design and manufacturing issues, and the status of the procurement arrangements for these components, which will be released to the ITER parties in early 2008 to start the manufacturing contracts, are described. Some qualification and R&D work still required in preparation for the manufacture are also mentioned. [ABSTRACT FROM AUTHOR]

In this paper we discuss the predictive analysis performed in support of the test program of the International Thermonuclear Experimental Reactor (ITER) Poloidal Field Conductor Insert (PFCI). A subset of the test program items was considered, with particular emphasis on DC performance and AC losses. The results and implications of the comparison of selected predictions from different laboratories will be presented. [ABSTRACT FROM AUTHOR]

As the test of the PFCI is foreseen in 2006 at JAERI Naka, Japan, it is essential to consider in detail the lessons learned from the short NbTi sample tests, as well as the issues left open after them, in order to develop a suitable test program of the PFCI aimed at bridging the extrapolation gap between measured strand and future PF coil performance. Here we consider in particular the following issues: 1) the actual possibility to quench the PFCI conductor in the Tcs tests before quenching the intermediate joint, 2) the question of the so-called sudden or premature quench, based on SULTAN sample results, applying a recently developed multi-solid and multi-channel extension of the Mithrandir code to a short sample analysis; 3) the feasibility of the AC losses calorimetry in the PFCI. [ABSTRACT FROM AUTHOR]

The ITER CS contains 6 identical but electrically independent modules. ITER plasma shaping requirements yield a wide range of radial (or hoop) loads and a wide range of vertical loads on each CS module. Pre-compression is used to maintain contact between the modules during all stages of plasma operation, to minimize primary tensile stresses in the coil insulation, and to prevent toroidal ratcheting of the modules during repeat operation. The preload requirements for the ITER Central Solenoid ICS) are the subject of this paper. Axial pre-compression of CS stack is carefully analyzed using finite element (FE) models. Conflicting requirements on the pre-compression structure (namely, the generation of large axial pre-compression with minimal use of radial space outside the modules) are balanced to support the desired plasma shapes. [ABSTRACT FROM AUTHOR]

The tests of the Toroidal Field Model Coil (TFMC) were completed in 2002 in the TOSKA facility of Forschungszentram Karlsruhe, Germany. Operation reached a combined 80 kA in the TFMC and 16 kA in the LCT coil, resulting in a peak electromechanical load very close to that expected in the full-size ITER TF coils (800 kN/m). Here we concentrate on the measurements of the current sharing temperature (Tc) of the TFMC conductor, possibly the highlight of the whole test campaign. These tests were performed by increasing in steps the helium inlet temperature in double pancake DPI, resulting in an increasing normal voltage V across the DP1.1 and DP1.2 conductors, and were repeated for several combinations of currents in the TFMC and in the LCT coil. The analysis of the V -Tin characteristic by means of the M&M code allows to self-consistently deriving an estimate of Tc as well as an indirect assessment of the "average" strain state in the conductor. The TFMC isolated strand has also been very recently characterized at different applied uniaxial strain, and preliminary results indicate a stronger reduction of carrying capacity compared to the extrapolation from Summers scaling used in the analysis so far. As a consequence, the performance of the TFMC conductor, as preliminarily re-evaluated here, appears more in line with the strand performance than in previous analysis, although a BI-dependent "degradation" is still present. [ABSTRACT FROM AUTHOR]

The toroidal Field Conductor Insert (TFCI) coil was tested at 46 kA in the 13 T background magnetic field generated by the Central Solenoid Model Coil. The single layer TFCI coil uses a Nb3Sn cable-in-conduit conductor in a Titanium jacket. The object of this work is to verify the data self-consistency, and to apply a thermal, hydraulic and electrical simulation to derive the strand performance in the cable. We present the results of the analysis in support of the interpretation of a subset of current sharing temperature measurements. After estimation of the n-value in the voltage-current equation, we perform the simulations using the total longitudinal strain as the only fitting parameter; the resulting value is much larger than the value expected from simple thermal contraction considerations. [ABSTRACT FROM AUTHOR]

The Central Solenoid Model Coil (CSMC) was designed and built by an ITER collaboration in 1993-2001. Three heavily instrumented Inserts have been also built for testing in the background field of the CSMC. The Nb[sub 3]Al Insert was designed and built by Japan to explore the feasibility of an alternative to Nb[sub 3]Sn superconductor for fusion magnets. The Nb[sub 3]Al Insert coil was tested in the CSMC Test Facility at the Japan Atomic Energy Research Institute, Naka, Japan in March-May 2002. It was the third Insert tested in this facility under this program. The Nb[sub 3]Al Insert coil was charged successfully without training in the background field of the CSMC to the design current of 46 kA at 13 T peak field and later was successfully charged up to 60 kA in 12.5 T field. This paper presents the test results overview. [ABSTRACT FROM AUTHOR]

The Central Solenoid Model Coil (CSMC) was designed and built by ITER collaboration between the European Union, Japan, Russian Federation and the United States in 1993-2001. Three heavily instrumented insert coils have been also built for testing in the background field of the CSMC to cover a wide operational space. The TF Insert was designed and built by the Russian Federation to simulate the conductor performance under the ITER TF coil conditions. The TF Insert Coil was tested in the CSMC Test Facility at the Japan Atomic Energy Research Institute, Naka, Japan in September-October 2001. Some measurements were performed also on the CSMC to study effects of electromagnetic and cooldown cycles. The TF Insert coil was charged successfully, without training, in the background field of the CSMC to the design current of 46 kA at 13 T peak field. The TF Insert met or exceeded all design objectives, however some interesting results require thorough analyses. This paper presents the overview of main results of the testing—magnet critical parameters, joint performance, effect of cycles on performance, quench and some results of the post-test analysis. [ABSTRACT FROM AUTHOR]

The residual resistivity of copper stabilizer (/spl rho/), is deteriorated by the diffusion of chromium plated on the strand surface during heating of Nb/sub 3/Al strands. To improve this degradation, the copper stabilizer has been located on the center of the cross-section of the strand rather than near the strand surface. As a result, /spl rho/ is improved to one-sixth of previous value achieving 1.6/spl times/10/sup -10/ /spl Omega/m in a laboratory scale strand. The critical current density (J/sub c/) of this strand was 715 A/mm/sup 2/ at 12 T. This technique was applied to prototype strands to be used in a Nb/sub 3/Al Insert Coil developed in ITER R&D programme resulting in a /spl rho/ of 1.5/spl times/10/sup -10/ /spl Omega/m, which meets ITER specification. In addition, the improvement of J/sub c/ was also studied by two-stage reaction including a continuous heating procedure, which resulted in a J/sub c/ of 1130 A/mm/sup 2/ at 12 T and good longitudinal uniformity. [ABSTRACT FROM PUBLISHER]