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The ?1100 kV UHVDC wall bushing is the important power equipment in the ?1100 kV DC power transmission project of China. However, the reported literatures rarely mention its design method and the optimization of its insulation structure. In this paper, two specific designing schemes including the resin impregnated paper (RIP) condenser and the metalshielded core have been both adopted in the design of the wall bushing. Moreover, the actual operating environment and the rated parameters of the ?1100 kV UHVDC wall bushing have been analyzed in detail. Then, the nonlinear finite element method (FEM) analysis has been applied in the three-dimensional electric stress simulation of the UHVDC wall bushing. The electric field and temperature dependencies of the composite insulation used in the wall bushing have been taken into account. The E-field simulation results indicate that with the RIP condenser, the potential and electric field distribution can be much more uniform along the composite insulator of the bushing. Therefore, the compact design of the wall bushing can be obtained by this designing scheme. On the other hand, with the type of the metal-shielded core, the high E-field strength areas are mainly concentrated on the metal shield and the outer grading ring of the wall bushing. Therefore, the nonlinear FEM was applied in the structure optimization of the internal metal-shielded system used in the wall bushing. Finally, the maximum E-field strength of the wall bushing can meet the control requirement. Based on the simulation results and the optimization structure, the ?660 kV scaled prototype of the UHVDC wall bushing has been produced and passed through all the type tests according to the IEC 62199. The feasibility of the design of the ?1100 kV UHVDC wall bushing has been verified. This paper can provide the theoretical guidelines for the design, manufacture and operation of the UHVDC wall bushing. [ABSTRACT FROM AUTHOR]