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This study presents a simplified design for a solid state pulsed power modulator (SSPPM) based on a power cell structure. Similar to the Marx generator, the power cell structure has advantages such as reliability and modularity. In addition, the proposed SSPPM includes a capacitor charger that is simple and compact. The operating principle of, and the design considerations taken for, the SSPPM are discussed from a practical viewpoint. Based on a reasonable approximation, simplified design equations are developed for a capacitor charger and a high-voltage pulse-switching part, which are comprised of an LCC resonant converter and a power stage, respectively. Accordingly, detailed design procedures are proposed to develop the SSPPM with the following specifications: 40 kV, 20 A, 300 μs, 200 Hz, and 50 kW. The experimental results verify the specifications at the rated operating condition with an efficiency of 92.4%, and also confirm reliable arc-protection performance. Finally, the proposed design methodology, which utilizes simplified equations, can be used for designing an SSPPM based on the power cell structure for extensive applications. [ABSTRACT FROM PUBLISHER]

This paper describes the design and analysis of a 42-kW (14 kV, 3 A) high-voltage power supply for a 30-kW industrial magnetron drive. The design is based on a series resonant converter in discontinuous conduction mode (DCM) to take advantage of both the superior arc protection stemming from the current source characteristics and the high power density owing to the use of parasitic elements such as the leakage inductance in the high-voltage transformer. The detailed design procedure for the resonant tank and high-voltage transformer with respect to the input and output specifications is described on the basis of a simplified analysis of the DCM series resonant converter. Special considerations for designing high-power high-voltage power supplies are provided, such as series stacking of diodes for a voltage doubling rectifier and insulation between each winding of the high-voltage transformer. In addition, a comparative study using theoretical equations, simulation, and experimental results was carried out. This study yielded the output voltage and current characteristics at different switching frequencies and verified the advantages of this topology, such as arc protection without an additional protection circuit and high efficiency due to zero-current or zero-voltage switching. Moreover, the parallel operation of two converters with phase shifted gating signal is proposed to reduce the output current ripple and increase power capability for higher power magnetron drive. Additionally, the design considerations of two auxiliary power supplies (a filament power supply: 15 V, 150 A and a magnet power supply: 50 V, 5 A) are also provided and optimized for effective driving industrial magnetron. Finally, the developed power supply was tested with a 30-kW industrial magnetron, and the results prove the reliability and robustness of the proposed scheme. [ABSTRACT FROM PUBLISHER]