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This article puts forward a hybrid model predictive control (H-MPC) for an inner-interleaved hybrid multilevel converter (IHMC). The sign patterns of the original and shifted reference vectors in the original and virtual space vector diagrams (VSVDs) are used, respectively, to realize the phase-disposition pulsewidth modulation (PWM) and determine the low-frequency switching states. Then, the three adjacent vectors are selected in the second-layer VSVD and the optimal current tracking is safeguarded by the duty cycle optimization of the three adjacent vectors. Finally, through applying the phase-shifted PWM to the two interleaved legs, a constant and doubled equivalent switching frequency can be achieved, which further paves the way for dc-link and floating capacitor voltages balancing and circulating current mitigation with the use of the straightforward duty cycle adjustments. The proposed H-MPC enables the decoupling of the low- and high-frequency stages in the IHMC and also reduces both output current ripples and computational burden while achieving a constant switching frequency simultaneously. Comprehensive simulation and experimental studies on an all silicon carbide prototype verify the effectiveness of the proposed control strategy. [ABSTRACT FROM AUTHOR]

A series of novel externally reconfigurable power electronic modules (RPEMs) are invented to increase the flexibility of power modules and their application purposes. In this article, the concept of RPEMs, their switching arrangements, and power-module-based architectural design are demonstrated. An RPEM is then designed, analyzed through simulations, and compared with the conventional fixed-configuration power electronic modules. The sizes of the power modules and used power terminals are kept similar to avoid any differences in power loop inductance values solely due to various trace pad sizes. In addition, similar gate/source pads and signal pins are used for all of the designed power modules to have constant switching dynamics in all modules. The comparison results show that the internal parasitic inductance and performance are still comparable with the conventional modules despite having high configurability. The designed RPEM and a conventional full-bridge (FB) power module are fabricated and characterized. The experimental tests show that the difference between the overshoot voltages on both RPEM and FB power modules is less than 2%. Such flexibility without compromising the power module performance decreases the engineering time for designing different power modules for various power electronic converters; hence, the production speed can be improved while decreasing the overall module cost. [ABSTRACT FROM AUTHOR]

The silicon carbide (SiC) devices have faster switching speed than that of the conventional silicon (Si) devices, which however may cause excessive device voltage overshoot. Larger gate resistance can help to restrain the overshoot, it however slows down the switching speed and increases switching losses. There are other methods that can mitigate the voltage overshoot, e.g., using low-inductance busbars, adding snubber circuits, etc. In this article, the busbar design for a 250-kW SiC three-level T-type inverter is investigated. The current commutation loops (CCLs) are first analyzed using a single-phase equivalent circuit. Then the detailed busbar design methods, especially a 3-D busbar design concept, are proposed to select the optimal stacking order for the multilayer laminated busbar and to address constraints posed by the physical terminal arrangements of SiC modules and dc-link capacitors. The stray inductance in each CCL is extracted via a finite element analysis and validated on the actual inverter busbar prototypes using an impedance analyzer. To further minimize the busbar stray inductance, a hybrid busbar structure with printed circuit board based buffer circuit using high-frequency decoupling capacitors is designed and evaluated in this article. Finally, the effectiveness of the designed busbars as well as the buffer circuit are validated using experimental studies. [ABSTRACT FROM AUTHOR]

With high-temperature power devices available, the support circuitry required for efficient operation, such as a gate driver, is needed as part of a complete high-temperature solution. The design of an integrated silicon carbide (SiC) gate driver using a 1.2-μm complementary metal–oxide–semiconductor (CMOS) process is presented. Adjustable drive strength is added to facilitate a minimal external component requirement for high-temperature power modules and lays the groundwork for dynamic adjustment of drive strength. The adjustable drive strength feature demonstrates a capability of reducing overshoot and controlling dv/dt dynamically. Measurement of the gate driver was performed driving a power mosfet gate over temperature, exceeding 500 °C. High-speed and high-voltage room temperature evaluation is provided, demonstrating a system capable of high performance over temperature. The driver accomplishes better than 75 ns of rise and fall time driving the Cree CPM3-0900-0065B from room temperature to over 500 °C indicating that it will be ideal for integration into an all-SiC power module where driver, protection circuits, and power devices are fabricated in SiC. [ABSTRACT FROM AUTHOR]

This paper presents a three-dimensional (3-D) wire bondless power module using silicon carbide (SiC) power devices. Commercially available SiC power devices are designed for wire bonding. Wire bonds have an inherent parasitic inductance that limits high-frequency switching. This results in an underutilization of the full potential of SiC power devices, which have very low switching losses at high frequencies. Wire-bonded power modules run into a performance ceiling when it comes to ultrafast switching. This paper strives to provide a solution to this issue, which involves reconfiguring a commercially available bare die SiC power device into a flip-chip-capable device. A wire bondless SiC Schottky diode package was demonstrated and its performance was contrasted with a conventional wire-bonded package. A 24% reduction in the ON-state resistance was observed in the wire bondless package. As a next step, wire bondless SiC MOSFET packages were developed and tested in a half-bridge configuration in a highly integrated 3-D arrangement. This approach departs from the conventional concept of a power module—demonstrating a direct-bonded-copper-less and baseplate-less half-bridge switching cell. Double-pulse tests conducted on the cell showed >3× reduction in the parasitic inductance of the 3-D cell as compared with a conventional wire-bonded module. [ABSTRACT FROM AUTHOR]

A compact model for SiC Power MOSFETs is presented. The model features a physical description of the channel current and internal capacitances and has been validated for dc, CV, and switching characteristics with measured data from a 1200-V, 20-A SiC power MOSFET in a temperature range of 25°C to 225°C. The peculiar variation of on-state resistance with temperature for SiC power MOSFETs has also been demonstrated through measurements and accounted for in the developed model. In order to improve the user experience with the model, a new datasheet driven parameter extraction strategy has been presented which requires only data available in device datasheets, to enable quick parameter extraction for off-the-shelf devices. Excellent agreement is shown between measurement and simulation using the presented model over the entire temperature range. [ABSTRACT FROM AUTHOR]

Distributed energy resources (DERs) are becoming integral components of electric power distribution systems. Inmost cases, an isolated dc-dc converter forms part of the interface required to connect the DER output to the distribution system. Operation of the converter at high switching frequencies results in size reduction of passive components at the expense of increased switching losses. However, silicon carbide (SiC) power devices have the potential of operating at high switching frequencies without significant loss penalty because of their fast switching times and ability to work at high temperatures when compared to similar Si devices. SiC diodes have already displayed the ability to offer more ideal diode behavior than Si diodes. Engineering samples of SiC MOSFETs are depicting lower switching losses and conduction losses over Si MOSFETs. This display is making SiC devices attractive for dc-dc converters used to connect DERs to the distribution system. This paper particularly deals with the design of a 300.W 100-kHz dc-dc full-bridge converter using zero-voltage zero-current switching for comparison of SiC MOSFETs and diodes against Si MOSFETs and diodes. [ABSTRACT FROM AUTHOR]

A compact circuit simulator model is used to describe the performance of a 2-kV, 5-A 4-H silicon carbide (SiC) power DiMOSFET and to perform a detailed comparison with the performance of a widely used 400-V, 5-A Si power MOSFET. The model's channel current expressions are unique in that they include the channel regions at the corners of the square or hexagonal cells that turn on at lower gate voltages and the enhanced linear region transconductance due to diffusion in the nonuniformly doped channel. It is shown that the model accurately describes the static and dynamic performance of both the Si and SiC devices and that the diffusion-enhanced channel conductance is essential to describe the SiC DiMOSFET on-state characteristics. The detailed device comparisons reveal that both the on-state performance and switching performance at 25 °C are similar between the 400-V Si and 2-kV SiC MOSFETs, with the exception that the SiC device requires twice the gate drive voltage. The main difference between the devices is that the SiC has a five times higher voltage rating without an increase in the specific on-resistance. At higher temperatures (above 100 °C), the Si device has a severe reduction in conduction capability, whereas the SiC on-resistance is only minimally affected. [ABSTRACT FROM AUTHOR]