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Purpose: This study aims to explore the integration of machine learning (ML) in tribology to optimize lubrication interval decisions, aiming to enhance equipment lifespan and operational efficiency through wear image analysis. Design/methodology/approach: Using a data set of scanning electron microscopy images from an internal combustion engine, the authors used AlexNet as the feature extraction algorithm and the J48 decision tree algorithm for feature selection and compared 15 ML classifiers from the lazy-, Bayes and tree-based families. Findings: From the analyzed ML classifiers, instance-based k-nearest neighbor emerged as the optimal algorithm with a 95% classification accuracy against testing data. This surpassed individually trained convolutional neural networks' (CNNs) and closely approached ensemble deep learning (DL) techniques' accuracy. Originality/value: The proposed approach simplifies the process, enhances efficiency and improves interpretability compared to more complex CNNs and ensemble DL techniques. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper is to clarify the influence of low earth orbit space environment on the wear mechanism of TC4 alloy material and crank rocker mechanism. Design/methodology/approach: In this study, friction experiments were carried out on TC4 alloy friction discs and crank rocker mechanisms, both before and after exposure to atomic oxygen and proton irradiation. Nanoindentation, grazing incidence X-ray diffraction (GIXRD), and X-ray photoelectron spectroscopy were employed to systematically characterize alterations in mechanical properties, surface phase, and chemical composition. Findings: The results show that the wear mechanism of TC4 alloy friction disc is mainly adhesive wear in vacuum environment, while the wear mechanism of crank rocker mechanism includes not only adhesive wear but also abrasive wear. Atomic oxygen exposure leads to the formation of more oxides on the surface of TC4 alloy, which form abrasive particles during the friction process. Proton irradiation will lead to a decrease in fatigue performance and an increase in hardness on the surface of TC4 alloy, thus causing fatigue wear on the surface of TC4 alloy, and more furrows appear on the crank rocker mechanism after proton irradiation. In the three environments, the characteristics of abrasive wear of the crank rocker mechanism are more obvious than those of the TC4 alloy friction disc. Originality/value: These results highlight the importance of understanding the subtle effects of atomic oxygen and proton irradiation on the wear behavior of TC4 alloy and provide some insights for optimizing its performance in space applications. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-02-2024-0051/ [ABSTRACT FROM AUTHOR]

Purpose: The purpose of variable loading conditions (392 N-785N-392N-785N) with break-in period were used to study interactions between zinc dialkyl dithiophosphate (ZDDP) 0.1 P% (phosphorus) and fine-grade molybdenum disulfide (MoS2) 3%, in different mixtures of NLGI 2 lithium stearate grease. Four-ball wear tests were used to evaluate the tribological properties of different grease mixtures such as coefficient of friction and wear. ASTM 2266 as reported by earlier studies is useful, but it is not representative of real-life applications where variable loads and speeds and different break-in periods play a role and could change the results and the nature of tribofilms. Design/methodology/approach: In this study, chemical and mechanical properties of tribofilms were examined. Moreover, design of experiment was used to examine the data and shorten experimentation time. Research described here is investigating variable loading conditions for real-life applications by using a break-in period of 2 min at the start to minimize asperities and establish a clean surface. Design expert (DOE) analyzes responses to reveal those variables that are single factor and those that are multifactor whether synergistically or antagonistically. Findings: The results indicated that spectrum loading with break-in period showed reduction in wear when tested in greases with ZDDP/MoS2 combinations. Ramping up or down the load every 7.5 min for a rotational speed of 1,200 rpm and a total of 36,000 revolutions or 30-min time slowed the wear properties of lithium-based grease under different MoS2 and ZDDP concentrations. Experiments indicated that wear was largely dependent on the loading condition and ZDDP additives during specific break-in period at 1,200 rotational speed. It is believed that MoS2 greases perform better under spectrum loading and under constant loading when mixed with ZDDP phosphorus. Originality/value: This research indicates that there is a synergistic interaction between ZDDP, MoS2 and variable loading especially when a break-in period is applied. The results indicated that wear was largely dependent on the specific speed used with spectrum loading as presented in the energy dispersive spectroscopy and the Auger electron spectroscopy analysis, and thus a 3% MoS2 grease with ZDDP (phosphorus: 0.1 Wt.%) are needed to improve the wear resistance and improve the friction characteristics. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2024-0016/ [ABSTRACT FROM AUTHOR]

Purpose: The aim of this study is to experimentally analyze the friction and wear responses of different steels to different surface films generated in oil-lubricated tribological contacts. Design/methodology/approach: Tribological experiments were conducted using a 100Cr6 bearing ball sliding against a V155 carbon steel disk and 316L stainless steel disk, respectively. Lubricants with additives known to form zinc dialkyl-dithiophosphate (ZDDP) or Ca tribofilms were used. Findings: Both of the ZDDP and Ca tribofilms helped stabilize the friction coefficient of the carbon steel and stainless steel. The ZDDP tribofilm could effectively protect the carbon steel from wear, in contrast to the stainless steel, whereas the wear of both carbon steel and stainless steel could be significantly reduced by the Ca tribofilm. In the case of neither ZDDP nor Ca tribofilms formation, the 100Cr6 ball was worn by the V155 disk and generated a special surface topography. A polishing wear mechanism was proposed to explain the wear of the 100Cr6 ball. Originality/value: This study clearly shows the different friction and wear responses of steels to the different surface films and the response is dependent on the tested steel. [ABSTRACT FROM AUTHOR]

Purpose: The adverse effects of temperature on the lubricating properties of nano magnetorheological grease are reduced by applying of a magnetic field. Design/methodology/approach: Nano magnetorheological grease was prepared via a thermal water bath with stirring. The lubricating properties of the grease were investigated at different temperatures. Then the lubricity of the prepared nano magnetorheological grease was investigated under the effect of thermomagnetic coupling. Findings: As the temperature rises, the coefficient of friction of grease lubrication gradually increases, surface wear gradually increases and lubrication performance gradually decreases. Compared with grease, magnetorheological grease has a decreased coefficient of friction and enhanced lubrication effect under the action of a magnetic field at different temperatures. Originality/value: A lubrication method using a magnetic field to reduce the effect of temperature is established, thereby providing new ideas for lubrication design under a wide range of temperature conditions. [ABSTRACT FROM AUTHOR]

Purpose: Low performance life and increased machine downtime due to wear of resistance welding copper electrode is of major concern in fin–tube resistance welding in waste heat recovery boilers. The purpose of this study is to investigate an alternative material with good wear resistance to replace the currently utilized C11000 electrolytic tough pitch (ETP) copper electrode. Design/methodology/approach: In this study, a Cu-Cr-Zr ternary alloy was developed for fin-to-tube welding electrode by melting commercial grade electrolytic copper (99.9% purity) plates, chips of chromium, powder of zirconium at 1100°–1300°C, followed by hot forging and precipitation hardening at 450°–550°C to attain appropriate grain flow. Microstructures of Cu-Cr-Zr alloys were analysed using scanning electron microscopy coupled with energy-dispersive backscatter electron spectrometry. Findings: Wear performance of Cu-Cr-Zr and C11000 ETP Cu was evaluated using pin-on-disc set-up with Taguchi's L8 orthogonal array. Ranking of the parameters was done, and it was observed that the material and temperature play a very significant role in controlling the wear of an electrode. Practical implications: Rate of fin–tube resistance welding was increased by 26% with Cu-Cr-Zr alloy. Further investigation on effect of plasma on the metallurgical characteristics of Cu-Cr-Zr is recommended. Originality/value: Tribo-mechanical performance of newly developed Cu-Cr-Zr ternary alloy was compared with C11000 ETP copper. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2023-0092/ [ABSTRACT FROM AUTHOR]

Purpose: This study aims to focus on the development of an experimental setup for testing tribological pairings under a gas atmosphere at pressures up to 10 bar. Design/methodology/approach: A pressure chamber allowing oscillating movement through an outer shaft was constructed and mounted on an oscillating tribometer. Due to a metal spring bellows system, a methodology for the evaluation of the coefficient of friction values separately from the spring forces was developed. Findings: The selected material concept was qualitatively and quantitatively assessed. An evaluation of the static and the dynamic coefficient of friction was performed, which was crucial for the understanding of the adhesion effects of the tested material pairing. The amount of information that is lost due to averaging the measured friction values is higher than one would expect. Originality/value: The developed experimental setup is unique and, compared with the existing tribometers for testing under gas ambient pressures, allows testing under contact conditions that are closer to real applications, such as compressors and expanders. An in-depth observation of the adhesion and stick–slip effects of the tested material pairings is possible as well. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2023-0173/ [ABSTRACT FROM AUTHOR]

Purpose: The evaluation of the haptics of water taps and wear-related changes during usage usually involves time- and cost-intensive testing. The purpose of this paper is to abstract the tribo-system between technical ceramic disks of water tap mixer cartridges to the model level and study the tribological behavior. Design/methodology/approach: The friction and wear behavior was studied by means of an alumina ball-on-original alumina disk setup at different temperatures as well as under dry conditions and under lubrication by different greases. Thereby, the frictional behavior was measured in situ, and the wear losses were analyzed by means of laser scanning microscopy. Findings: It was shown that friction and wear can behave in a contrasting way, whereby one grease might lead to low friction, that is, an easy-going movability of the water tap, but to increased wear losses. The latter, in turn, is an indicator for the usability and service life, which cannot be explained from friction alone. Thereby, the viscosity of the base oil, the grease consistency and additives were identified as relevant grease formulation parameters to allow for fluid film (re-)formation and removal of wear particles. Originality/value: To the authors' best knowledge, this is the first approach to systematically analyze the friction and wear behavior of technical ceramic disks of water tap mixer cartridges in dependency on the temperature as well as the used lubricating grease. This approach is relevant for developing screening test strategies as well as for the selection of lubricants for water tap applications. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2022-0334/ [ABSTRACT FROM AUTHOR]

Purpose: The curved and tribologically highly stressed surfaces of bearing components pose a major challenge for steel alloys or tribological resistant coatings like tetrahedral amorphous carbon (ta-C) coatings which in particular have an increased risk of delamination due to the significantly increased residual stresses. A possibility to prevent coating failure is the use of dopants while maintaining or even increasing tribological properties. This study aims to compare the tribological behavior of several doped diamond-like-carbon coatings with an undoped ta-C coating under varying slip conditions and Hertzian pressure up to 1800 MPa. Design/methodology/approach: For this purpose, the tribological behavior was studied using of a ball-on-disc tribometer and a two-disc test rig under mixed/boundary conditions. The tests were conducted with coated specimens against uncoated 100Cr6 steel. Additionally, the influence of lubrication additives was studied due to the use of two fully formulated PAO-based oils, one without and one with molybdenum containing additives. The friction was measured in situ, and the wear was analyzed trough laser scanning microscopy and tactile measurement. Findings: It was shown that the use of doped ta-C coatings exhibited a tendency for a more favorable tribological behavior compared to undoped ta-C coatings, with no general dependence on the lubricants used. The use of the most suitable coatings reduced the wear of the steel counter-body considerably. Originality/value: To the best of the authors' knowledge, this is the first approach of testing the tribological behavior of these doped ta-C coatings, developed for friction efficiency, in dependency on lubrication additives under the given load collective. The approach is relevant to determine whether the friction reduction and the wear inhibition of these coatings are suitable for higher contact pressures and load cycles. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2022-0336/ [ABSTRACT FROM AUTHOR]

Purpose: Environmentally friendly products are finding a place in everyday lives more frequently, like bamboo toothbrushes. However, the authors find no statement from consumer protection centers about their impact on the human well-being or dental health in daily use. Therefore, this study aims to investigate the tribological parameters between tooth, toothpaste and toothbrush laboratory tests with a focus on abrasive wear. Design/methodology/approach: The real-world system was systematically transferred to a laboratory scale, which was implemented to a Schwing-Reib-Verschleiß tribometer tribometer (Optimol Instruments). For an abstraction of the real-world system, as many components of the original tribosystem as possible were retained. In addition, the abstraction was selected so that the method could be transferred to other tribometers. For the evaluation of the test subjects, an optical measurement method was developed to investigate the forms of wear. Findings: Based on eight test series, it is possible to differentiate between the tribological partners by the wear results. With the help of the measurement method, it will be possible to recommend the use of sustainable oral hygiene products for everyone in everyday life in future. According to the findings, the use of low-cost toothbrushes and highly abrasive toothpaste should be avoided. The effects of an aggressive brushing technique cannot be compensated by gentle toothbrushes and toothpastes. Originality/value: To the best of the authors' knowledge, this is the first approach to investigate the wear behavior of tooth–toothpaste–toothbrush while substitute the tooth with dental gypsum. The approach is relevant for developing screening tests with high respect to transferability to the real-world application. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2022-0339/ [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this study is asking for a methodologically representable relation between different relative velocity approaches, counter surfaces and the tribological behavior of the radial shaft seal (RSS). Design/methodology/approach: The tribological behavior between the seal and the counterpart is examined experimentally to submit significant measured values. The correlations among seal elements, relative velocity approaches and counter surfaces with more aspects are searched. Findings: A basis for future research regarding optimization options for service life extension of the RSS under different operation environments has been set. New insights for the performance of 3D-printed counter surface are gained as well as the application possibility of that is searched. Originality/value: The applied measuring procedure in investigation part especially the usage of different approaches in relative velocity approaches is designed with originality. In particularly, the usage of a 3D-printed counter surface comes for the first time in a scientific work. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2022-0325/ [ABSTRACT FROM AUTHOR]

Purpose: This study aims to investigate the behavior of vegetable oil with two additives. Base oil's tribological qualities can be improved with the help of several additions. In the present investigation, soybean oil is served as the foundational oil due to its eco-friendliness and status as a vegetable oil with two additives, named polytetrafluoroethylene (PTFE) and molybdenum disulfide (MoS2). Design/methodology/approach: As additives, PTFE and MoS2 are used; PTFE is renowned for its anti-friction (AF) properties, while MoS2 is a solid lubricant with anti-wear (AW) properties. This investigation examines the synergistic impact of AF and AW additions in vegetable oil. The lubricity of the base oil is measured by using a four-ball tester, and the wear properties of the oil at different additive amounts are determined by using a universal tribometer. Findings: PTFE (at 5 Wt.%) and MoS2 (at 1 Wt.%) were found to improve the tribological performance of the base oil. The weld load is significantly increased when 5 Wt.% of PTFE + MoS2 is added to the base oil. Originality/value: A better tribological characteristic can be achieved by combining additives that amount to less than 1% of the base oil. In experiments with highly concentrated MoS2, the adequate pressure improved dramatically, but the lubricant's tribological characteristics did not. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2022-0321/ [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper is to study the influence of braking speed at –20 °C on the wear property of high-speed railway braking materials and the temperature also stress analyses of brake disc friction surface. Design/methodology/approach: Friction brake tester was used to simulate the wear test of high-speed railway braking materials at diverse braking speeds (2,100, 2,400, 2,700 and 3,000 rad/min) at –20 °C and the stress and temperature analyses of brake disc friction surface were carried out by COMSOL. Findings: Compared with 20°C, there is initial stress of brake disc friction surface before brake starting; also, the maximum wear depth is larger at –20°C. Besides, at –20 °C, with the rising of braking speed, the graphite particles on the friction surface of brake pad significantly reduce. And scratches and cracks are formed on brake pad friction surface. Besides, the abrasive wear, adhesive wear and thermal cracks of brake disc friction surface are aggravated. Moreover, the maximal worn depth also increase. Meanwhile, the highest temperature and the maximum thermal stress of brake disc friction surface both raise. Furthermore, the temperature and thermal stress gradients at radial direction of brake disc friction surface aggrandize, which makes the thermal cracks on brake disc friction surface further exacerbated. Research limitations/implications: In this paper, the wear property of the high-speed railway braking materials is studied by combining experiment and simulation. However, due to the low-speed traveling of high-speed railway was mainly studied in this paper, there may be no comprehensive simulation of the real running condition of high-speed railway. At the same time, the working condition of low-temperature environment cannot be completely simulated and controlled. Practical implications: The research results of this paper provide a basic instruction for other researchers and also provide an important reference for relevant personnel to choose the braking speed of high-speed railway at –20 °C. Social implications: The research of this paper provides a brick for the study of high-speed railway braking materials and also provides some references for the safe service of trains in low-temperature environment. Originality/value: This paper studied the wear property and carried out the simulation analysis of braking materials at –20 °C at diverse braking speed. The research findings provide an important reference for the selection of braking speed of high-speed railway at –20 °C. [ABSTRACT FROM AUTHOR]

Purpose: This study aims to compare the friction and wear performance of commercial brake pads for four wheelers among metallic, semimetallic and non-asbestos organic (NAO) formulations to identify one with the right combination of properties for optimal performance. Design/methodology/approach: Three commercially available brake pads for four-wheeler automotive applications were acquired. Samples were cut from the brake pads to study their physical and mechanical properties. The effects of friction and wear were analyzed using a pin-on-disk tribotester. Surface morphology on the worn-out surface of the brake pads was studied. Findings: It was observed that the frictional properties remained stable and less fluctuating in the semimetallic and NAO pads, whereas the coefficient of friction of all the pads varied between 0.35 and 0.55. The wear rate of the metallic pads is less than that of NAO and semimetallic pads. The surface morphology studies revealed that the metallic pads contained more primary plateaus and smaller amounts of secondary plateaus compared to semimetallic and NAO pads, resulting in better wear resistance characteristics. Originality/value: Because the market is flooded with various options for brake pad materials, it is imperative that the vehicle manufacturers choose the right pad material with great care not only to ensure the optimal functioning of the braking system but also passenger safety. Mechanical and tribological properties of brake pads contribute greatly to their effectiveness. There is a requirement to choose the proper material for a certain application that has a consistent friction coefficient and reduced wear. [ABSTRACT FROM AUTHOR]

Purpose: This study aims to determine the braking performance of limestone as a filler in brake friction materials. Design/methodology/approach: Samples containing limestone material (30-35-40%), which can be an alternative to brake friction material filler, were produced. The samples were weighed on precision scales, mixed homogeneously and produced using the hot molding method. The physical and tribological properties of the produced samples were determined, and their microscopic analyzes were made with scanning electron microscopy. Findings: As the amount of limestone increased, the density of the samples decreased. The friction coefficient and wear rates were close to each other and within the optimum limits for all samples. Limestone materials can be used instead of barite materials studied in the literature on brake linings. Microcracks were observed only in samples containing 30% and 35% limestone in microscopic images. Originality/value: In this study, the wear rate, coefficient of friction and microstructures on the friction surfaces of brake friction materials containing limestone were investigated. The usability of limestone as a filler in brake friction materials provides valuable information to researchers and industrial organizations in the brake friction material field. [ABSTRACT FROM AUTHOR]

Purpose: Engineers and scientists are searching for novel materials with high performance on all aspect points of view for the applications including marine, aero and automobile fields. AA8090 aluminum alloy is one of the materials used in aero industries for aircraft construction because of its weight reduction ability. However, the AA8090 alloy has a drawback such as low wear resistance that affects the life time of material; hence, it should be addressed. The purpose of this investigation is to improve the wear resistance of AA8090 alloy. Design/methodology/approach: In this investigation, AA8090 aluminum alloy metal matrix composite was fabricated using different types of carbide nanoparticles such as vanadium carbide (VC), Cr3C2 and Mo2C by stir casting method and tribological and mechanical behaviors were studied. Findings: Mechanical studies showed that the S1 sample displayed the maximum hardness of 142 HV and maximum tensile strength of 857 MPa because of the inclusion of hard VC particles. Tribological studies revealed that S1 sample showed high performance. A least wear rate of 0.003915 × 10–3 mm3/m was noted for S1 sample, which is 71% lower than the wear rate of S0 sample. Further, a least mass loss and lower coefficient of friction of 0.00152 g and 0.2, respectively, were observed for S1 sample because of its high hardness and high wear resistance because of the stuffing of high-hardness VC particles. Hence, it is concluded from this study that S1 sample, i.e. AA8090/VC, could be a better candidate for aerospace applications as it showed good tribological and mechanical properties. Originality/value: To the best of the authors' knowledge, this work is original and novel in the field of metal matrix composite which deals with the effect of hybridization on the wear performance of the aluminum alloy composites. [ABSTRACT FROM AUTHOR]

Purpose: Aluminum alloys are applicable in marine and aero fields. Alloys AA5083 and AA6061 are aluminum alloys with different chemical and physical properties. Combination of two dissimilar materials could result in enhanced strength. Generally, dissimilar aluminum alloy joint is made by friction stir welding (FSW) to achieve improved physical properties compared with the parent alloys. The purpose of this research is to develop a new FSW dissimilar material with enhanced properties using AA5083 and AA6061 alloys. Design/methodology/approach: In this research, FSW joint was made for butt joint configuration using AA5083 and AA6061 aluminum alloys. Cylindrical pin with threaded profile was used to perform the joint. The tool tilting angle was maintained as constant, and the tool rotational speed and the welding speed were varied. Wear performance and mechanical strength of the joint were analyzed. Findings: The results revealed that the increase of tool rotational speed led to poor wear performance, whereas increase of welding speed showed a better wear performance. Further, the prepared joint was analyzed for different wear parameters such as sliding velocity and applied load. The results displayed that the increase of sliding velocity exhibited low wear rate and the increase of load showed high wear rate. Originality/value: This work is original and deals with the wear performance of AA5083–AA6061 joint at different tool rotational and welding speeds. [ABSTRACT FROM AUTHOR]

Purpose: This study aims to study the tribological performance of sunflower TMP ester and silica nanoparticles additives as a biolubricant alternative to the conventional lubricants for hydrodynamic journal bearing applications. Design/methodology/approach: Nanolubricants were synthesized using an ultrasonicator and a homogenizer. A pin-on-disk tribometer was used to simulate the boundary lubrication condition for hydrodynamic journal bearing application in the presence of the studied lubricants. Surface analysis of the pin (bearing material) was done using scanning electron microscopy and energy dispersive X-ray spectroscopy. Findings: The sunflower TMP ester performed well in terms of the coefficient of friction compared to commercial lubricants, but its wear performance was poor. The silica nanoparticles improved the wear and friction performance of the sunflower TMP ester. With the addition of 1% silica nanoparticles to sunflower TMP ester, the reduction in the coefficient of friction was 27.92% and the reduction in specific wear rate was 54.79%, making it the best lubricant out of all studied lubricants. Originality/value: Although there are various available studies on vegetable oil-based lubricants for hydrodynamic journal bearing applications, the studies on the use of vegetable oil-based TMP esters for hydrodynamic journal bearing applications are limited. Also, the effect of silica nanoparticles on the tribological performance of TMP esters under boundary lubrication condition has not been studied extensively in the available literature. [ABSTRACT FROM AUTHOR]

Purpose: Where combined radial and axial loads act on the bearing, the conical journal bearing is best suited. Large turbines, generators, compressors and other machinery perform better while using conical hydrodynamic journal bearings (CHJBs). The bearings worn out and the performance suffered because of regular use and numerous start and stop operations. Design/methodology/approach: The performance of CHJB is evaluated using both analytical and experimental methods in this paper. The analytical method for resolving Reynolds equation uses spherical coordinate system and finite element analysis. On the CHJB test rig, data is collected for different radial loads with 10°, 20° and 30° semi-cone angles using hydraulic oil of viscosity grade ISO VG46. Findings: The findings of this paper demonstrate that at various semi-cone angles for worn-out bearings, the maximum pressure developed increases with increasing radial load. Originality/value: This paper provides analytical and experimental performance of CHJBs considering the effect of abrasive wear that is caused because of frequent start and stop operations of machine. The results of wear impact on CHJBs will be helpful for researchers and design engineers. [ABSTRACT FROM AUTHOR]

Purpose: Paper aims to an alloy development study was carried out to increase the mechanical properties of cylinder heads. Design/methodology/approach: AlSi12 alloys are used to manufacture the compressor head cylinder by high-pressure casting for easy casting and superior properties. Therefore, 1.1%, 2.4% and 3.1% Mg were added to AlSi12. The microstructures of the produced samples were characterized by optical microscope, scanning electron microscopy, energy dispersive spectrometry and X-ray diffraction methods. Hardness and tensile tests as well as Charpy impact tests were performed. Wear tests were also carried out on the pin-on disc tester, and then the wear performance was examined on the tester, which simulates the actual operating condition. Findings: AlSi12 has primary Si and eutectic Si in the Al matrix. However, alloys of Mg with AlSi12 have other intermetallics such as Mg2Si and ß-Fe, as well as primary Si and eutectic Si. Hardness and tensile strength as well as improved wear performance with increased Mg content. Originality/value: In this study, wear performance test to simulate the operation of the cylinder head produced by high pressure casting from AlSi12 alloy moreover tensile test, hardness test and impact test were performed. Therefore, in this study, the wear performance of the compressor head produced by high-pressure casting method by adding three different amounts of Mg to AlSi12 alloy was investigated. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper is to explore the geometric parameter difference of the terrace-like structural transfer film under different working parameters [pressure and velocity (PV) values] and filled particle types (three fillers: SiO2, TiO2 and ZnO), and find the geometric parameter related to the wear of polytetrafluoroethylene (PTFE)-based composites. Design/methodology/approach: PTFE composites were filled with SiO2, TiO2 and ZnO particles, and the morphology parameter of the PTFE composite transfer film under different PV values obtained from the rotary reciprocating pin-on-disk frictional tester was quantified by using a three-dimensional laser scanning microscope. Findings: The results showed that the effective layer coverage rate and effective thickness of the transfer film had a good relationship with the wear of the three PTFE composites. On the whole, increasing the speed or load was helpful to increase the effective thickness of the three PTFE composite transfer films, but reduced the effective layer coverage rate. The greater the effective layer coverage rate and effective thickness of the transfer film, the better the wear resistance of the PTFE composites in the entire speed and load range. Originality/value: This work will promote further understanding of the transfer film and lay a foundation for realizing its morphology regulation and improving the wear of the PTFE composites. [ABSTRACT FROM AUTHOR]

Purpose: This paper aims to discuss the influence of graphite with varying purity on the tribological performance of brake pads. Design/methodology/approach: Three distinct brake pads were created within the scope of this experiment by varying the graphite purity without affecting the other components. The brake pads were made using a traditional manufacturing procedure, and industry standards were used to test the chemical, physical and mechanical properties of the newly produced brake pad. A full-scale inertia brake dynamometer was used to determine the material's tribological characteristics. The worn surfaces of the brake pads were examined using a scanning electron microscope. Findings: The test results indicate that brake pads containing 99% pure graphite (artificial grade) displayed good physical, chemical and mechanical features, such as consistent friction and a reduced rate of wear because of the lower impurity level, which eliminates frictional undulations. Originality/value: This paper discusses the influence of graphite purity on the tribological performance of brake pads by modifying tribofilms and reducing friction undulations. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this study was to investigate the use of boric acid as a friction modifier material in brake friction composites and to determine the effect of heat treatment applied during production on braking performance. Design/methodology/approach: The addition of five different amounts of boric acid was balanced with cashew, which is in the friction modifier material group. The samples were produced in the following order: dry mixing, preforming and hot-pressing. The effect of the heat treatment that can be applied after the hot-pressing process on the braking performance was investigated. The tribological and physical properties of the samples were determined using tests performed according to appropriate standards. The microstructures of the friction surfaces were investigated using scanning electron microscopy. Findings: It was observed that the tribological properties of brake friction composites containing 20% by weight of boric acid were improved. It has also been observed that the heat treatment applied after hot pressing increased the friction coefficient of the samples by 7% on average and decreased the specific wear ratio of the samples. When the surface morphologies of the samples are examined, it is seen that the friction layers of the heat-treated samples are wider, and the microvoids and cracks are reduced. Originality/value: This study showed that boric acid can be used as a friction modifier in brake friction composites. It also revealed the tribological and physical contribution of the applied heat treatment to the composite. Thus, it guides brake friction composite manufacturers in the industry and researchers working in this field. [ABSTRACT FROM AUTHOR]

Purpose: Aluminum alloy AA5083 is applicable in ship building, military, railway and industry because of its excellent properties like resistance to chemical and sea water attack. However, its performance is affected by weak wear resistance. Hence, this should be solved to improve the performance of AA5083 alloy in the aforementioned fields. The purpose of this research is to enhance the wear properties of AA5083 alloy. Design/methodology/approach: In this research, AA5083 alloy was reinforced with industrial wastes such as red mud and granite particles using stir casting method. Totally, four types of composites were fabricated, namely, AA5083/3 Wt.% red mud (C1), AA5083/3 Wt.% granite (C2), AA5083/1 Wt.% red mud-2Wt.% granite (C3) and AA5083/2 Wt.% red mud-1Wt.% granite (C4). Wear properties such as mass loss and coefficient of friction (COF) were analyzed for different wear parameters. Further, the mechanical properties like hardness and tensile strength were investigated. Findings: Results showed that the inclusion of reinforcement particles improved the wear and mechanical properties of AA5083 alloy (C0). The C2 sample displayed the maximum hardness of 87 HV and tensile strength of 317 MPa owing to the inclusion of 3 Wt.% granite particles. Furthermore, the wear study results showed that the C2 sample displayed the minimum mass loss and COF. It was concluded from this research that C2 sample could be a good candidate to be applicable in marine, military, railway and industrial applications with improved performance. Originality/value: This work is original as the industrial waste is used as reinforcements in the performance improvement of AA5083 aluminum alloy. [ABSTRACT FROM AUTHOR]

Purpose: This paper aims to develop vegetable oil-based environmentally acceptable lubricants with a halogen-free ionic liquid (IL) as a substitute for petroleum-based lubricants. Design/methodology/approach: The rheological and tribological characteristics of canola oil influenced by 1-ethyl-3-methylimidazolium dicyanamide as an additive along with surfactants have been experimentally investigated. The viscosities of prepared bio-ionic lubricants have been evaluated at a constant shear rate of 100 per second with a temperature ramp from 30°C to 100°C and also by varying shear rate from 1 to 103 per second at constant temperatures of 40°C and 100°C. The solubilization and absorbance of bio-ionic lubricants have been studied by using dynamic light scattering and ultraviolet–visible spectroscopy. Friction and wear effects of bio-ionic lubricants have been evaluated using ball-on-disc tribotester at different speeds and loads. Findings: The rheological properties of canola oil have been significantly improved with addition of IL. Minimum coefficient of friction and wear have been observed at an optimum concentration of 2 Wt.% of IL. Atomic force microscopy reveals that worn-out surface of ball lubricated with canola oil containing 2 Wt.% IL has smooth surface. Originality/value: This study demonstrates that halogen-free has the potential to accommodate as an incipient class of EALs. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper is to investigate the effect of SiO2 on the tribological properties of polytetrafluoroethylene (PTFE) composites from an atomic level. Design/methodology/approach: Effect of SiO2 on the tribological properties of PTFE sliding against Cu was studied by molecular dynamics (MD) simulations to explore the inherent mechanisms from an atomic level. Findings: SiO2 had a higher interaction energy with PTFE than copper, which contributed to an increase of interfacial temperature and velocity with severe adhesive wear on the PTFE molecules. Originality/value: This study reveals the mechanism of SiO2 on the friction and wear behavior of PTFE by MD simulation. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper, brake friction material samples with six different contents were produced using three different fiber types consisting of variable proportions of huntite mineral and basalt, glass and steel fibers. The friction properties and formation of the transfer film in these friction materials were investigated. Design/methodology/approach: Friction materials were produced using a hot molding method from materials containing 10%–15% huntite in varying proportions, consisting of basalt, glass and steel fibers. The densities and hardness values of the samples were measured. Friction tests were performed using a brake pad friction material tester to determine tribological properties. After the friction tests, microscopic examination of the sample surfaces was performed using scanning electron microscope (SEM) and three-dimensional (3D) surface profilometer devices. Findings: Huntite mineral content and fiber type affected the friction coefficient. With an increase in the amount of huntite, the friction coefficient increased in the friction material samples formed with glass and steel fibers. The fiber type and amount of huntite also affected the transfer film formation. The surface roughness values of all the friction materials decreased with an increase in the amount of huntite. The surface roughness values of the samples with glass fibers were higher than those of other samples. Originality/value: The importance of using huntite minerals and different fiber types in automotive brake friction materials is emphasized. This will help industrial companies and academics study the tribological properties of friction materials. [ABSTRACT FROM AUTHOR]

Purpose: The main purpose of this study in the field of automotive brake friction material is to find an effective material to replace the environmentally hazardous copper in the brake pad formulation. Design/methodology/approach: Cu is used as functional filler in various forms in the friction material formulation. Because of its hazardous impact to the aquatic life, a suitable replacement of Cu is the main focus of this research. Three novel friction composite materials using ground granulated blast furnace slag (GGBFS) as a suitable alternative for Cu were developed by increasing its Wt.% from 5% to 15% in the step of 5%. Findings: The physical, mechanical and chemical properties of the developed friction composites were tested as per the industrial standards. The tribological properties were analyzed as per SAE J661 standard using the chase test rig. Initial studies revealed that the friction composite having 5% GGBFS exhibited better physical, mechanical and chemical properties with excellent frictional performance having minimal fluctuations even at higher temperatures. Nonetheless, the results showed that the friction composite containing 15 Wt.% GGBFS revealed a better wear resistance property compared with the other two composites due to the tribo lubricating layer formation at the frictional interface. Scanning electron microscope analysis was performed to understand the wear mechanism and tribo layer formations through topography studies. Originality/value: This paper explains the influence of GGBFS as a replacement of barytes in brake pads formulation to enhance the tribological performance. [ABSTRACT FROM AUTHOR]

Purpose: This paper aims to study the electric sliding wear performance of a rigid overhead line/contact strips and to find an optimal overhead line/contact strip pair to minimize the wear of the contact strip under direct current (DC) passage. Design/methodology/approach: The tribological characteristics of an overhead line against four contact strips with DC were experimentally investigated using a block-on-disc tester. The wear and temperature of the contact strips were collected and analysed. The severe wear mechanism of the contact strips was discussed. Findings: Using Taguchi's method, DC was found to be the most important factor affecting the wear and temperature of current collectors, the normal force being the second and the sliding velocity the weakest. The abnormal wear of current collectors was attributed to arc ablation and poor thermal stability of collectors. The wear performances of current collectors could be optimized by matching different Cu-impregnated carbon strips with the Cu–Ag wire and the wear of current collectors could be reduced by selecting the appropriate normal force, DC and sliding velocity. Originality/value: Among all test parameters such as the DC, normal force, sliding speed and collector type, DC was identified as the most important factor affecting the wear and temperature of contact strips for the first time. The arc ablation and thermal stability of collectors were considered to be two main factors affecting the wear of the collectors. [ABSTRACT FROM AUTHOR]

Purpose: Zn has been attracting increasing attention with its biological compatibility property as a degradable implant material. Besides mechanical properties, especially for bone implant applications, wear resistance is a crucial mechanical property. The purpose of this study is to investigate HPTed Zn samples' tribological behavior under dry and simulated body fluid (SBF) lubrication conditions. Design/methodology/approach: Pure Zn powders were consolidated via the high-pressure torsion (HPT) method with 1, 5 and 10 rotations. Cast pure Zn samples were used as the control group. The wear behavior of pure Zn samples was investigated under dry and SBF lubrication conditions with a ball-on testing method. The wear tracks were observed with a mechanical profilometer and scanning electron microscope (SEM). Findings: The application of HPT not only improved the mechanical strength and degradation performance but also improved wear resistance. However, tests with SBF resulted in higher wear rates. Besides, SBF significantly masked the positive effect of HPT on the coefficient of friction (COF). Although with SBF tests, 10 HPT rotation samples resulted in the lowest wear width and volume. Originality/value: The main originality of this study is to reveal the HPT process and SBF effects on the tribological behavior of pure Zn to observe their potential usage for bone implant applications. [ABSTRACT FROM AUTHOR]

Purpose: This study aims to present a novel methodology for the evaluation of tribological properties of new nanocomposites with the A356 alloy matrix reinforced with aluminium oxide (Al2O3) nanoparticles. Design/methodology/approach: Metal matrix nanocomposites (MMnCs) with varying amounts and sizes of Al2O3 particles were produced using a compocasting process. The influence of four factors, with different levels, on the wear rate, was analysed with the help of the design of experiments (DoE). A regression model was developed by using the response surface methodology (RSM) to establish a relationship between the observed factors and the wear rate. An artificial neural network was also applied to predict the value of wear rate. Adequacy of models was compared with experimental values. The extreme values of wear rate were determined with a genetic algorithm and particle swarm optimization using the RSM model. Findings: The combination of optimization methods determined the values of the factors which provide the highest wear resistance, namely, reinforcement content of 0.44 wt.% Al2O3, sliding speed of 1 m/s, normal load of 100 N and particle size of 100 nm. Used methods proved as effective tools for modelling and predicting of the behaviour of aluminium matrix nanocomposites. Originality/value: The specific combinations of the optimization methods has not been applied up to now in the investigation of MMnCs. In addition, using of small content of ceramic nanoparticles as reinforcement has been poorly investigated. It can be stated that the presented approach for testing and prediction of the wear rate of nanocomposites is a very good base for their future research. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this study was to investigate the biobased (rapeseed) oil with the addition of different amounts of metal-containing additive in a steel–bronze tribological system. The additional purpose was to find the optimal value of the additive. Design/methodology/approach: This paper exposes experimental results of the performance characteristics (coefficient of friction (COF), working temperature and wear) of the biolubricant based on rapeseed oil. The amount of commercial metal-containing additive in formulated lubricant was 1, 1.5, 3 and 5 wt.%. All results were compared with the results obtained for the base rapeseed oil. Two different tribometers were used, with the same tribosystem elements materials (bronze and steel). COF experiments were performed under four different normal loads and fixed sliding speed and time. Temperature and wear were continuously monitored. Findings: Results showed that the metal-containing additive in rapeseed oil reduced all monitored characteristics. It was also found that the dependence of all characteristics on the amount of additive is nonlinear and that there is an optimal value of it. Originality/value: Owing to growing environmental concerns, vegetable oil-based lubricants and other biodegradable lubricants are expanding their area of application. Currently, one of the most widely used vegetable oil is rapeseed oil. The metal-containing additive used in this study is previously investigated as an addition to mineral- and synthetic-based oils. There are very few studies that investigate its influence on the vegetable oil-based lubricants. In addition, there is no comparative investigation of its influence on several performance characteristics (COF, temperature and wear). [ABSTRACT FROM AUTHOR]

Purpose: This paper aims to investigate the tribological properties of two protic ionic liquids used as lubricity-improving additives in the water. Their concentration was optimized for different metal friction pairs including bearing steel, stainless steel and aluminum alloy. Design/methodology/approach: In this study tribological properties were investigated by using a ball-on-plate reciprocating tribometer. Three different friction pairs were selected: bearing steel-bearing steel; bearing steel-stainless steel; bearing steel-aluminum alloy. To optimize the concentration of investigated protic ionic liquids four concentrations were selected. Wettability was investigated using the droplet method. The corrosiveness of additive-loaded water was investigated using the iron chip method. Findings: The results show that by using protic ionic liquids the lubricity of water could be greatly improved. However, the friction pair material and additive concentration play a significant role. The positive tribological effect was attributed to the polarity of the additive molecule which tends to form an adsorption layer. The polarity of molecules also leads to better surface wettability. It was also found that both investigated protic ionic liquids can improve the anticorrosion properties of water. Originality/value: To the best of the authors' knowledge, this is the first study to present a complex investigation of tribological properties of two protic ionic liquids as additives in the water. In this case, three different metal friction pairs and four additive concentrations were investigated. The results could be interesting to those who are working in the field of water-based lubricants and luck for multipurpose lubricity-improving additives. [ABSTRACT FROM AUTHOR]

Purpose: This study aims to prevent the sharp decline in the load-carrying capacity of lubricating oil film under harsh conditions of abrupt changes in friction interface temperature, which is a major challenge in lubrication technology. Design/methodology/approach: In this paper, we synthesized a series of silver pyrazole methylpyridine complexes containing a high metal concentration and minimal supporting organic ligands (complex 1 [Ag(LMe)]2(BF4)2, complex 2 [Ag(Li-Pr)n](BF4)n and complex 3 [Ag(LMe)(NO3)]2). The thermal decompose behavior of as-prepared silver complex was investigated by thermogravimetric analysis and X-ray photoelectron spectrometry (XPS). Four-ball friction testers were used to evaluate the friction and wear properties of lubricating oil in the temperature ranges associated with the operation of modern heavy machinery. Findings: The complex decomposed silver particles at high-temperature, which could fill the pits on the friction surface, change the wear form of the friction pair and reduce the roughness of the friction surface. Reduction in both friction coefficients and wear scar diameters was obtained by adding silver complexes in oil. The lubricating oil, with the additive content of 1.5 Wt.%, has the best tribological performance, moreover, the lubricating performance of the silver complexes in oil were correlated with their concentration and thermal decomposed temperatures, respectively. Originality/value: As a result, a series of silver pyrazole methylpyridine complexes as oil additives can support friction and wear reduction under abrupt high-temperature conditions are intended to be a controllable backup lubricant additive. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper is to verify the effectiveness of the proposed transient mixed lubrication and wear coupling model [mixed lubrication and wear (MLW) coupling model] under water lubricated conditions by comparing with the experimental results. Design/methodology/approach: Water lubricated bearings are the key parts of the transmission system of an underwater vehicle and some surface ships. In this study, the friction and wear behaviors of rubber, nylon and polyether ether ketone (PEEK) samples with stainless steel underwater lubrication were compared by using ring-block contact structure on multifunctional friction and wear test bench-5000 friction and wear tester. Findings: The results show that the transient wear depth and wear amount of PEEK, nylon and rubber samples under water lubrication are in good agreement with the calculated results of the theoretical model, which verifies the rationality and scientific nature of the MLW coupling model. Thus, the numerical model is applicable for the wear prediction of the journal bearing under water-lubricated conditions. Furthermore, numerical and experimental results reveal that the anti-wear performance among three water-lubricated materials can be ranked by: PEEK > nylon > rubber. Originality/value: It is expected that this study can provide more information for experimental and numerical research of water-lubricated bearings under water-lubricated conditions. [ABSTRACT FROM AUTHOR]

Purpose: Depleting reserves of crude oils and their adverse environmental effects have shifted focus toward environment friendly and biobased lubricant base oils. Natural oils and fats act as good lubricants but they have low oxidation and thermal stability which makes them unsuitable for modern day uses. This paper aims to produce trimethylolpropane ester biolubricant from cottonseed oil and study the effects of its use in spark ignition (SI) engines. Design/methodology/approach: In this work, cottonseed oil is converted to TMP lubricant by a two-step based catalyzed esterification. The lubricants thermophysical properties are then analyzed and a 20% blend with synthetic poly-alpha olefin is used in an spark ignition engine. Findings: The produced lubricant has viscosity @100oC of 4.91 cSt, a viscosity index of 230 and a flash point of 202oC. When used as a 20% blend in a petrol engine, the rate of oil deterioration was reduced by 18%, however, the overall wear increased by 6.7%. However, this increase is offset by its improved environmental impacts. Originality/value: In its current state, such a biolubricant can be used as an additive to most commercially available lubricants to improve oil deterioration characteristics and environmental impact. However, further work on improving biolubricant's wear characteristics is needed for the complete replacement of mineral oil-based lubricants. [ABSTRACT FROM AUTHOR]

Purpose: The cleaning of food production equipment using cleaning detergents may contaminate the lubricant of the bearings, thereby reducing the bearing service life. The purpose of this paper is to investigate the cause and mechanism of such damage of bearings lubricated by cleaning detergent/water-in-oil emulsions. Design/methodology/approach: The emulsion was prepared by adding a mixture of cleaning detergent and water in one base oil. A self-designed ball-on-disc optical interference test rig was applied to examine the effect of emulsion on lubrication and wear of bearing contacts under pure sliding conditions. Findings: The emulsion reduced lubricating film thickness at a relatively low-sliding speed but only when the water concentration (20%) in emulsion was high. Water droplets were trapped around the ball-on-disc contact area under static conditions because of a high capillary force. The emulsion can induce damages on the soft surface in the startup mainly due to the presence of water around the contact. Originality/value: The basic lubrication behaviour of water/oil emulsions containing cleaning detergent under pure sliding was experimental studied and the mechanism of bearing damage in food production equipment was investigated. Based on the study, the solution to avoid such damage was proposed. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper was to improve the frictional wear resistance properties of piston skirts caused by the low viscosity lubricant by studying the tribological performance of three novel coating materials. Design/methodology/approach: Comparative tribological examinations were performed in a tribological tester using the ring-block arrangement under two viscosity lubricants, the loading force was applied as 100 N, the speed was set to 60 r/min and the testing time was 180 min. Findings: Under low viscosity lubricant, the friction coefficient and wear of the three coatings all increase, and the friction coefficient and wear of the PTFE coating are the largest, while the MoS2 coating has the lowest friction coefficient and wear. Under low viscosity lubricant, the friction coefficient of the MoS2 coating is 2.1%–5.4% and 20.0%–24.3% lower than that of the SiO2 and PTFE coating, respectively. The friction coefficient and wear fluctuation rate of the MoS2 coating is the smallest when the lubricant viscosity decreases, which indicates that the MoS2 coating has excellent stability and adaptability under low viscosity lubricant. Originality/value: To reduce the piston skirt wear caused by low viscosity lubricant in heavy-duty diesel engines, the friction and wear adaptability of three novel composite coating materials for piston skirts were compared under 0 W-20 low viscosity lubricant, which could provide a guidance for the application of wear-resistant materials for heavy-duty diesel engine piston skirt. [ABSTRACT FROM AUTHOR]

Purpose: Aerospace field is demanding a material with superior strength and high resistance against wear, tear and corrosion. The current study aimed to develop a new material with high performance to be applicable in aerospace field Design/methodology/approach: A metal matrix composite AA8090-WC-ZrC was fabricated using stir casting method and its tribological behavior was investigated. Totally, five composites viz. AA/Z, AA/W, AA/WZ (1:3), AA/WZ (1:1) & AA/WZ (3:1) were prepared. Micro hardness, tensile and wear study were performed on the fabricated composites and the results were compared with AA8090 alloy Findings: Vickers hardness test resulted that the AA/W composite showed the higher hardness value of 160 HB compared to other materials due to the reinforcing effect of WC particles with high hardness. Tensile test reported that the AA/W composite displayed the maximum tensile strength of 502 MPa owing to the creation of more dislocation density. Further, wear study showed that the AA/W composite exhibited the least wear rate of 0.0011 mm3/m because of the more resisting force offered by the WC particles. Furthermore, the AA/W composite showed the slightest mass loss of 0.0028 g and lower COF value of 0.31 due to the hinder effect of WC particle to the movement of atoms in AA8090 alloy Originality/value: This work is original in the field of aerospace engineering and materials science which deals with the fabrication of AA8090 alloy with the reinforcement particles such as tungsten carbide and zirconium carbide. The impact of the combination of hybrid particles and their volume fractions on the tribological properties has been investigated in this work. This work would provide new scientific information to society. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper is to improve the tribological properties of aluminum cylinder liner. Higher martensite contents were closely related to the higher hardness and excellent wear resistance of Fe-based coatings. Furthermore, the grain size of the Fe-based coating was approximately 40 nm, which provides an excellent fine grain strengthening effect. Design/methodology/approach: To improve the tribological properties of aluminum cylinder liners, a Fe-based martensite coating was prepared by internal plasma spraying technology, whose microstructure and tribological properties were then investigated. Findings: Sprayed Fe-based coating possessed a low contact angle and strong adhesion with lubricating oil. In a simulated engine condition, Fe-based coating exhibited a decreased friction coefficient and increased wear resistance under oil lubrication, which was dominated by a stronger adhesive force with lubricating oil, higher martensite contents on the worn surface, higher hardness and higher H/E value than those of the reference HT 200 and Al-19Si cylinder material. Originality/value: Nanostructure Fe-based martensite coating was sprayed on an aluminum cylinder liner, which demonstrated remarkable advantages over the reference cylinder material. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper is to investigate the influence of binder effect on tribological behavior of brake friction composite materials: a case study of phenolic resin modified by N-Methylaniline. Design/methodology/approach: Four different friction materials have been fabricated by varying modified phenolic resin content. The samples were prepared by the conventional powder metallurgy methods following ball milling, mixing, pre-forming, hot pressing and post-curing processes. Thermogravimetric analysis was used to determination of the degradation mechanism of organic components and study of thermal stability of the samples. A friction test was carried out in dry conditions using a vertical tribometer. Analysis of worn surfaces was performed using a scanning electron microscope. Findings: The experimental results revealed that the sample containing 25 Wt.% phenolic resin has good mechanical and thermal properties with stable friction characteristics. Originality/value: This paper presents the effect of N-methylaniline modified phenolic resin on friction composites to improve tribological performance by its thermal properties. [ABSTRACT FROM AUTHOR]

Purpose: Aviation field requires a material with greater tribological characteristics to withstand the critical climate conditions. Hence, it is of paramount importance to enhance the wear resistance of material. AZ91D magnesium alloy is a light weight material used in the aviation field for the construction work. The purpose of this study is to augment the wear properties of AZ91D alloy by reinforcing with hard particles such as tungsten carbide (WC) and silicon dioxide (SiO2). Design/methodology/approach: In this work, three types of composites were fabricated, namely, AZ91D – WC, AZ91D – SiO2 and AZ91D – (WC + SiO2) by ball milling method, and the tribological properties were analyzed using pin-on-disc apparatus. Findings: Results showed that the hardness of AZ91D alloy was greatly improved due to the reinforcing effects of WC and SiO2 particles. Wear study showed that wear rate of AZ91D alloy and its composites increased with the increase of applied load due to ploughing effect and decreased with the increase of sliding speed owing to the formation of lubricating tribolayer. Further, the AZ91D – (WC + SiO2) composite exhibited the lower wear rate of 0.0017 mm3/m and minimum coefficient of friction of 0.33 at a load of 10 N and a sliding speed of 150 mm/s due to the inclusion of hybrid WC and SiO2 particles. Hence, the proposed AZ91D – (WC + SiO2) composite could be a suitable candidate to be used in the aviation applications. Originality/value: This work is original which deals with the effect of hybrid particles, i.e. WC and SiO2 on the wear performance of the AZ91D magnesium alloy composites. The literature review showed that none of the studies focused on the reinforcement of AZ91D alloy by the combination of carbide and metal oxide particles as used in this investigation. [ABSTRACT FROM AUTHOR]

Purpose: This study aims to produce lubricating surfaces with micro-channels by the selective laser melting (SLM) method, and to investigate their tribological behavior. Design/methodology/approach: In this study, three kinds of samples with different geometries were designed, impregnated with oil and then subjected to flow analysis in a virtual environment using Ansys Fluent software. According to the results of these analyses, the best-lubricated surface geometry sample was identified, and a number of geometries were produced by SLM, which is one of the additive manufacturing methods. Tribological tests were performed using a pin-on-disk tribometer with a stainless steel ball as the contact surface. The structural and morphological features were investigated by a three-dimensional profilometer and scanning electron microscopy. Findings: The results obtained showed that the impregnated oil reached the surface of the sample compared to untreated samples, and it was seen that the wear rates were reduced, and that the impregnated oil samples exhibited the highest wear resistance. Originality/value: In this study, solid geometries that are difficult to be produced by other methods are produced with additive manufacturing method, and the surfaces have been given lubricating properties. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper is to elucidate the tribology behavior of polytetrafluoroethylene (PTFE) incorporated with three types of nickel–phosphorus (Ni-P) particles (i.e. low phosphorus [LP], medium phosphorus [MP] and high phosphorus [HP]) under dry sliding condition. Design/methodology/approach: Ni-HP, Ni-MP and Ni-LP particles fabricated via an electroless plating process were incorporated into PTFE matrix with different additions to prepare Ni-P/PTFE composites (Ni-LP/PTFE, Ni-MP/PTFE and Ni-HP/PTFE). The tribology tests for these samples were carried out on a reciprocating ball-on-disc tribometer. The thermal stabilities, mechanical and tribological properties, morphologies and components of aforesaid Ni-P/PTFE composites were analyzed. Findings: The marvelous effect of Ni-P incorporation on the simultaneous reduction in friction and wear of PTFE was corroborated. Originality/value: Compared with that of pristine PTFE sample, the reduction on friction with a value of 27% and the reduction in wear about 94% for Ni-HP/PTFE composite is validated, which is probably related to the increased crystallinity and hardness due to the presence of Ni-P particles. [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this study is the influence of various combinations of metal sulfides on the tribological performance of brake pads. Design/methodology/approach: Three brake pads were prepared using the possible combination of any two of the solid lubricants from Bismuth trisulfide (Bi2S3); Tin disulfide (SnS2) and Antimony trisulfide (Sb2S3) are chosen and blended with molybdenum disulfide and graphite. The tribological performance was compared with the brake pad containing aftermarket sulfide mixture. The tribological performance parameters such as performance coefficient of friction, fade percent, recovery percent, wear thickness loss, time is taken to reach the maximum temperature and fluctuation of friction were investigated using Chase tribometer adopting IS 2742 Part-4 (1994) test procedure. Findings: The friction stability of the brake pad with 4Wt% of MoS2, Bi2S3 and SnS2 was observed to be better, but it showed poor wear performance and aggressive towards the rotor, whereas the brake pad contained 4Wt% of MoS2, Bi2S3 and Sb2S3 exhibited improved wear performance. Originality/value: This paper explains the influence of the combination of multiple metal sulfide in the tribological performance of the copper-free brake friction composite. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-07-2020-0249/ [ABSTRACT FROM AUTHOR]

Purpose: In this study, waste iron scale, which occurs in high amounts during steel production and contains high amounts of iron element, was used as a reinforcing material in the polypropylene (PP) matrix. Design/methodology/approach: In the PP matrix, 33 micron-sized iron scale was added at 5%, 10%, 15% and 20% ratios. The composites were subjected to mechanical and dry sliding wear tests. The wear mechanisms occurring on the wear surfaces were determined by SEM supported by EDS. Tensile testing was performed using a tensile tester. Hardness tests were performed using a Shore-D hardness tester with ASTM-D-22 standards. Findings: Composite reinforced with 5% iron scale showed the highest tensile strength. The addition of higher amounts of iron scale particles reduced the tensile strength of the composites compared to PP. Hardness increased from 58 to 64 Shore-D with the increase in scale content. The reinforcement of PP with iron scale increased the dry sliding wear resistance. Originality/value: According to the authors' knowledge, in the literature review, there was no study found on the effect of iron scale reinforcement on PP. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-08-2020-0316/ [ABSTRACT FROM AUTHOR]

Purpose: This study aims to evaluate the tribological behavior of water-lubricated rubber bearings sliding against stainless steel under different lubricate conditions. Design/methodology/approach: The water-lubricated rubber bearings under various normal loads and sliding speeds were carried out on the ring-block friction test, and the wear morphology is test conducted by using scanning electron microscope. Findings: The results indicate that the surface of water-lubricated rubber bearings has a more alternative friction coefficient and wear rate under seawater than other lubricate conditions. The seawater not only acts as a lubricating medium but also brings microstructure while corroding the rubber interface, thereby further enhancing the lubricating effect and storing abrasive debris. Originality/value: In this paper, tribological properties of the water-lubricated rubber bearing on ring-block friction test has been investigated. Water-lubricated rubber bearing was carried out on various lubricate conditions, and the friction coefficient, wear rate and worn surface were analyzed. Also, the effects of sliding speeds were investigated. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-06-2020-0204/ [ABSTRACT FROM AUTHOR]

Purpose: The purpose of this paper is to expound the relationship among microstructure, mechanical property, tribological behavior and deformation mechanism of carburized layer deposited on Ti-6Al-4V alloy by double-glow plasma hydrogen-free carburizing surface technology. Design/methodology/approach: Morphologies and phase compositions of the carburized layer were observed by scanning electron microscope and X-ray diffraction. The micro-hardness tests were used to evaluate the surface and cross-sectional hardness of carburized layer. The reciprocating friction and wear experiments under various load conditions were implemented to investigate the tribological behavior of carburized layer. Moreover, scratch test with ramped loading pattern was carried out to illuminate the deformation mechanism of carburized layer. Findings: Compared to substrate, the hardness of surface improved to ∼1,100 HV0.1, while the hardness profile of carburized layer presented gradual decrease from ∼1,100 to ∼300 HV0.1 within the distance of the total carburizing-affected region about 30 µm. The coefficient of friction, wear rate and wear morphology of carburized layer were analyzed. Scratch test indicated that the deformation process of carburized layer could be classified into three mechanisms (elastic, changing elastic–plastic and stable elastic–plastic mechanisms), and the deformation transition of the carburizing-affected region was from changing elastic–plastic to elastic mechanisms. Both the elastic and changing elastic–plastic mechanisms are conducive to the wearing course. Originality/value: Using this technology, hydrogen embrittlement was avoided and wear resistance property of titanium alloy was greatly improved. Simultaneously, the constitutive relation during the whole loading process was deduced in terms of scratch approach, and the deformation mechanism of carburized layer was discussed from a novel viewpoint. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-11-2019-0489/ [ABSTRACT FROM AUTHOR]

Purpose: The carbon/carbon (C/C) composite finger seal experiment was performed on a high-speed seal tester. The purpose of this paper is to investigate the leakage and wear characteristics of C/C composite finger seal under various operating conditions. Design/methodology/approach: Static, dynamic, endurance and post endurance tests were carried out. For static and performance tests, the pressure differential changed from 0.1 to 0.6 MPa and the rotor speed varied from 1,000 to 9,000 r/min. Two endurance tests were conducted for 4 h, with each mounting two finger seals. The seal leakage was monitored by mass flowmeters, and the wear depth was measured and calculated by using three-dimensional profilometer. Findings: Results showed that the seal leakage increases with pressure differential but decreases with rotor speed. Leakage rate is lower when speed is decelerated than that with the speed stepped up. During a time history, material removal caused by wear has significant influence on leakage data causing higher leakage than the results before endurance test. Particular interest is that the uneven wear characteristic on finger foot bottom was firstly revealed, showing severe wear in foot heel area than that in foot toe. Originality/value: This study could provide experimental guidance for finger seal designers. Additionally, the uneven wear characteristic of finger foot was firstly revealed, which showed the necessity of further theoretical research on finger seal wear. [ABSTRACT FROM AUTHOR]

Purpose: This study aims to introduce a novel technique which helped in quantifying the wear performance of a roller chain which was lubricated by using the palm oil-based hexagonal boron nitride (hBN) nanoparticles (nano-biolubricant). Design/methodology/approach: The efficiency of the nano-biolubricant was evaluated by using a custom-made roller chain tribometer, at different resistance torque values at a constant speed and running time. Prior to the test, 2 different lubrication conditions were applied. The mass loss and elongation behaviour of a roller chain was selected as a degradation metric for monitoring the amount of the chain wear. The predominant wear mechanism of a roller chain was identified by surface morphological analysis. Findings: Regardless of the lubrication conditions, the wear performance of the roller chain was significantly increased, at increasing resistance torque values. Higher wear was noted when the roller chain was lubricated using a nano-biolubricant, however, the wear curve showed a promising high chain life. The predominant wear mechanism involved is abrasive wear. Originality/value: Although an increase in the elongation during running is based on the wear between the pins and roller, none of the earlier studies quantified the wear performance of a roller chain under differing lubrication conditions. Hence, for bridging the gap, this study described a new method for measuring the wear performance of the roller chain which was lubricated using the palm oil-based hBN nanoparticles or a nano-biolubricant. Peer review: The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-02-2020-0061/ [ABSTRACT FROM AUTHOR]