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Polylactic acid (PLA) nonwovens, recognized as eco-friendly substitutes for petroleum-based synthetic fibers, face a significant challenge due to their inherent flammability. This work addresses this concern by synthesizing a hyperbranched polyphosphoramide flame retardant (TPDT) through a one-step polycondensation process without using solvent and catalyst. TPDT is subsequently applied to PLA nonwovens using a dip-pad finishing technique. Notably, with a mere 7 wt% weight gain of TPDT, the PLA nonwovens exhibit a substantial increase in the limited oxygen index (LOI) value, reaching 32.3 %. Furthermore, the damaged area in the vertical burning test is reduced by approximately 69.2 %. In the cone calorimeter test, 17 wt% weight gain of TPDT results in a 51.4 % decrease in peak heat release rate and a 56.0 % reduction in total heat release compared to the control PLA. Additionally, char residue increases from 1.5 wt% to 31.1 wt% after combustion. The strong affinity between TPDT and PLA molecules persists even after repeated abrasion, ensuring sustained flame retardancy. Importantly, the introduction of TPDT also imparts increased softness to the PLA nonwovens. This work addresses this concern by synthesizing a hyperbranched polyphosphoramide flame retardant (TPDT) through a solvent-free, catalyst-free, and one-step polycondensation process. [Display omitted] [ABSTRACT FROM AUTHOR]

In this work, a sustainable flame retardant and superhydrophobic cotton fabric was prepared by a two-step process: the cotton fabric was firstly treated with a chitosan/sodium polyborate polyelectrolyte complex water solution to obtain a flame retardant layer, and then treated with a polydimethylsiloxane (PDMS) tetrahydrofuran solution to construct a superhydrophobic layer. The phase-separated chitosan with a micro-nano roughness structure was covered by PDMS, which synergistically improved the hydrophobicity of the cotton fabric. The flammability evaluation indicated that the limiting oxygen index value of the treated fabric was increased to 40.0% from 18.2%, the peak of heat release rate was reduced by 63.8%, and the total heat release was reduced by 57.6% compared with that of the control sample. The enhanced flame retardancy was attributed to the excellent charring ability in the condensed phase. The treated fabric also showed anti-sticking, self-cleaning, and oil/water-separating properties. This coating treatment without any F, Cl, Br, P elements involved is regarded as a clean methodology for producing flame retardant and superhydrophobic cotton fabrics. [Display omitted] • The macro-nano rough structure was constructed by phase-separated chitosan. • The coating has no F, Cl, Br, P elements. • The treated cotton fabric with only 5.8 wt% coating was self-extinguishing. [ABSTRACT FROM AUTHOR]

Various polymer substrates have their particular combustion features, therefore, developing an effective universal flame retardant strategy for various polymer substrates is of great practical importance. Meanwhile, as substitutes for petroleum-based products, bio-based flame retardants and biodegradable polylactic acid (PLA) meet the requirements of sustainable development. In this work, a fully bio-based flame retardant coating (PAGS) was prepared using phytic acid (PA) and guanosine (GS). PAGS was used as a universal flame retardant coatings for polylactic acid (PLA) fabrics and other substrates, including cotton fabrics, polyethylene terephthalate (PET) fabrics, polyamide (PA) fabrics, polyurethane (PU) foams, polyethylene terephthalate (PET) films, and woods. The PAGS-treated substrates were able to self-extinguish and eliminate molten droplets. Similarly, the PAGS coating significantly suppressed the heat release of each substrate. The P-containing free radicals in the gas phase were able to interact with highly reactive H , HO and alkyl radicals, blocking the chain reaction during combustion. The flammable gas density was also diluted by nonflammable gases. The formed continuous porous and dense intumescent char layer hindered heat and oxygen. It is suggested that this work provides a simple and efficient flame retardant strategy for improving the fire safety of various polymer substrates. [Display omitted] • An eco-friendly flame retardant coating (PAGS) was prepared. • The PAGS coating was applied on polylactic acid fabrics and other substrates. • The PAGS coating improved the flame retardancy and eliminated molten dripping. • The intumescent flame retardant mechanism of PAGS was proposed. [ABSTRACT FROM AUTHOR]

The large-scale application of ecofriendly polymeric materials has become a key focus of scientific research with the trend toward sustainable development. Mechanical properties and fire safety are two critical considerations of biopolymers for large-scale applications. Polylactic acid (PLA) is a flammable, melt-drop carrying, and strong but brittle polymer. Hence, it is essential to achieve both flame retardancy and mechanical enhancement to improve safety and broaden its application. This study reviews the recent research on the flame retardant functionalization and mechanical reinforcement of PLA. It classifies PLA according to the type of the flame retardant strategy employed, such as surface-modified fibers, modified nano/micro fillers, small-molecule and macromolecular flame retardants, flame retardants with fibers or polymers, and chain extension or crosslinking with other flame retardants. The functionalization strategies and main parameters of the modified PLA systems are summarized and analyzed. This study summarizes the latest advances in the fields of flame retardancy and mechanical reinforcement of PLA. [Display omitted] • Representative cases on flame retardant and mechanical enhancement of PLA are summarized. • Six categories to enhance flame retardancy and reinforcement of PLA are classified. • The flame-retardant and reinforcing mechanism are extracted. • Suggestions for flame retardant and mechanical reinforced PLA fabrication are presented. [ABSTRACT FROM AUTHOR]