Search

• 1 Flow and boiling heat transfer in a 5 mm tube were studied experimentally. • 2 Heat transfer enhancement is obviously founded in the region where x e < 0.05. • 3 New empirical correlations are developed based on the experimental data. • 4 New correlations have higher prediction accuracy than the existing correlations. Experimental investigation on flow boiling heat transfer in a small tube under high system pressure has been conducted in this study. The test-section is constructed with a 316L stainless steel tube. The inner diameter and heated length of the test-section are 5 mm and 930 mm, respectively. The working fluid is deionized water. The operating conditions of the experiments are as follows, the mass flux from 548 to 978 kg/(m2·s), the wall heat flux from 136 to 238 kW/m2, and the system pressure from 1.0 to 2.9 MPa. The experimental results showed that the inlet subcooling mainly affects the onset of nucleate boiling, but its impact on the heat transfer coefficient at the same vapor quality is almost negligible. The heat transfer coefficient increases with the increase of mass flux and wall heat flux, especially in the region where x e < 0.02. The average heat transfer coefficient is higher under high system pressure owing to the variation of the thermophysical properties. Additionally, the existing flow and heat transfer correlations cannot predict the flow boiling heat transfer coefficient and frictional pressure drop in the experiments accurately enough. Therefore, the new flow and heat transfer correlations are developed based on the experimental data in this paper, and the mean absolute deviation of the flow boiling heat transfer correlation and frictional pressure drop correlation are 13.3% and 12.1%, respectively. [ABSTRACT FROM AUTHOR]

• Optimize the thermosyphon loop thermal performance by controlling loop wettability. • Long-term effective hydrophilic and hydrophobic modification method was determined. • The optimum wall wettability under different filling ratios was clarified. • The optimized R loop is reduced by 6.9% to 53.5% under different filling ratios. The behavior of vapor-liquid two-phase transport within the riser of the two-phase thermosyphon loop significantly impacts the heat transfer process from the evaporation to the condensation, as well as the circulation velocity, thus playing a crucial role in the heat transfer performance. However, existing research has predominantly focused on optimizing the performance of the evaporator, overlooking the optimization of vapor-liquid two-phase flow patterns and transport characteristics within the loop. This paper aims to optimize the heat transfer performance of the two-phase thermosyphon loop by controlling the wall wettability of the loop. The strategy employed involves modifying the wettability of the riser to regulate the two-phase flow within the loop, while visualization techniques are utilized to investigate the influence of riser wettability on the vapor-liquid two-phase distribution and heat transfer performance of the two-phase thermosyphon loop. The findings reveal that the impact of wall wettability on flow behavior and heat transfer performance within the loop varies significantly with changes in the filling ratio. This paper sheds some light on the riser wettability of two-phase thermosyphon loops to optimize the thermal performance. [ABSTRACT FROM AUTHOR]

• Physics-Informed neural networks (PINNs) are used for single and two-phase flows. • The study investigates the rising bubble problem with and without heat transfer. • The pertinent physics of wake interaction and thermal boundary layer are discussed. • Physics-Informed neural networks are agnostic to geometry and fluid properties. • The maximum error in the position of the centre of mass by PINN is less than 2.8 %. This paper presents data-driven simulations of two-phase fluid processes with heat transfer. A Physics-Informed Neural Network (PINN) was applied to capture the behaviour of phase interfaces in two-phase flows and model the hydrodynamics and heat transfer of flow configurations representative of established numerical test cases. The developed PINN approach was trained on simulation data derived from physically based Computational Fluid Dynamics (CFD) simulations with interface capturing. The present study considers fundamental problems, including tracking the rise of a single gas bubble in a denser fluid and exploring the heat transfer in the wake of a bubble rising close to a heated wall. Tracking of a rising bubble phase interface of fluids with disparate properties was performed, revealing a maximum error of only 5.2% at the interface edge and a maximum error of 2.8% at the position of the centre of mass. Inferred (hidden variable) flows are studied in addition to a purely extrapolative inverse isothermal bubble case. When no velocity data was supplied, velocity field predictions remained accurate. Rise of an inferred isothermal bubble with unseen fluid properties was found to produce a maximum mean-squared error of 0.28 and centre of mass error of 1.25%. For the case of the rising bubble with a hot wall, the maximum error in the temperature domain using specified boundary conditions was 6.8%, while the bubble position analysis reveals a maximum positional error of 3.6%. These results demonstrate that PINN is agnostic to geometry and fluid properties when studying the combined effects of convection and buoyancy on two-phase flows for the first time. This work serves as a starting point for PINN in multiphase cases involving heat transfer over a range of geometries. Eventually, PINN will be used in such cases to provide solutions for forward, inverse, and extrapolative cases. Each of which represent a dramatic saving in computational cost compared to traditional CFD. Contours of volume fraction (α) and temperature (T*) predicted by the CFD (Top) and PINN (Bottom) for the evolution of flow showing how the rising bubble influences the thermal boundary layer on the wall. [Display omitted] [ABSTRACT FROM AUTHOR]

• A review of experimental and CFD methods used to analyze the thermal-hydraulic characteristics of sub-channels in rod bundle geometries is presented. • Both adiabatic and boiling two-phase flow studies are examined. • The effects of the design and flow parameters on the two-phase flow hydrodynamics and heat transfer performance are summarized. • Based on previous numerical studies, a basic CFD model for two-phase flows in rod bundle geometries is proposed. Thermal-hydraulic analysis of two-phase flow plays a crucial role in the optimal design of nuclear fuel assemblies and in nuclear safety. This paper presents the state of the art in two-phase flow hydrodynamics and heat transfer in nuclear fuel assemblies. A comprehensive review of experimental and CFD methods used in the last 30 years to analyze the thermal-hydraulic characteristics of sub-channels in rod bundle geometries under different flow conditions (adiabatic and boiling two-phase flow) is presented. The effects of design parameters, e.g. rod-pitch length, mixing vane angle, and flow parameters, e.g. pressure, mass flux and heat flux, on flow hydrodynamics and heat transfer performance are summarized. In addition, the capabilities of CFD modelling of two-phase in rod bundles are discussed. Moreover, based on the existing studies, some recommendations for future studies are given. [ABSTRACT FROM AUTHOR]

• Obtained local surface temperature (T w), boiling curves and liquid loss rate (m loss). • Heat transfer rate (Q w) and m loss increase markedly at onset of nucleate boiling. • Jet outlet velocity (v) affects Q w and m loss more obviously than impact height (H). • Effects of v and H on T w are more significant at non-phase transition stage. • Growing of Q w and M loss slows down at anaphase of nucleate boiling. Combining the benefits of jet impact and phase-transition heat transfer, jet impact boiling has been widely adopted in industrial scenarios. Notably, owing to limitations of high-velocity jets, such as high impact stress and pumping pressure in liquid circuits, low-velocity jet impacting deserves more attention and explorations. In this paper, under an atmospheric environment with wall heating temperatures ranging from 36 °C to 128 °C, the two-phase flow and heat transfer characteristics (local surface temperature, boiling curves and liquid loss rate) of low-velocity jet impacting on a cylindrical surface are investigated by experiment, followed by the analysis on the effects of jet outlet velocity and impact height. The findings reveal that, with the increase of heat transfer rate, the heat transfer regimes in sequence are non-phase transition (single-phase convection and air-liquid two-phase convection) and nucleate boiling. The influences of jet impact height and outlet velocity on local surface temperatures are pronounced at non-phase transition stage. In impact region, along with average superheat, the growth rates of heat transfer rate and liquid loss rate increase significantly from non-phase transition to nucleate boiling stage, and slow down at anaphase of nucleate boiling stage. Interestingly, the increase in outlet velocity delays the onset of slowdown in growth of liquid loss rate to some extent. Overall, the heat transfer rate and liquid loss rate are significantly enhanced at higher jet outlet velocity of 0.60 m/s, but not affected significantly by impact height. [ABSTRACT FROM AUTHOR]

• A revised self-induced jet impingement device is introduced in pool boiling using R1336mzz(Z). • Liquid-vapor separation promoted by the revised device is confirmed from the visualization results. • The revised device does nearly no effort on the nucleate boiling heat transfer coefficient until a relatively high heat flux. • Parametric investigations on the characteristics of the revised device are conducted. • The revised device gains up to 69.5 % and 36.7 % in the critical heat flux and the maximum nucleate boiling heat transfer coefficient, respectively. Pool boiling performance enhancement has attracted considerable interest on high power electronic cooling. In this paper, we introduce a self-induced jet impingement device for practical boiling enhancement, achieved by integrating the guidance tube with an orifice plate. With R1336mzz(Z) as the working fluid, we conduct visualization and parametric investigations on the pool boiling performance, considering the varying characteristics of this device. Visualization snapshots confirm the liquid-vapor separation and indicate that the two-phase flow pattern in the guidance tube eventually stabilizes as a churn-annular flow. Our findings suggest that self-induced liquid jet impingement has a minimal effect on the nucleate boiling heat transfer coefficient (h NB) under a certain heat flux, around 75 % CHF of the standard pool boiling, as the single-phase heat transfer is weakened due to the low thermal conductivity of R1336mzz(Z). As the heat flux intensifies, we observe substantial enhancements in both the Critical Heat Flux (CHF) and the Maximum Nucleate Boiling Heat transfer coefficient (h MNB) resulted from the delayed onset of boiling crisis, owing to the additional liquid supply and the promotion on vapor exhausting. The parametric studies reveal that the flow rate of the liquid jet, amplified by either extending the length or the inner diameter of the guidance tube, or by increasing the number of jet holes, positively impacts the boiling performance. However, these improvements show diminishing returns. Our study shows enhancements in CHF and h MNB of up to 69.5 % and 36.7 %, respectively, compared to the standard pool boiling. [ABSTRACT FROM AUTHOR]

• New mechanism for supercritical water HTD is proposed. • Coupling effects of nanoparticles and corrugated tubes on HTD are investigated. • Mitigation effect of nanoparticles on "HTD cycles" is investigated. • Mechanism for suppression of HTD by nanoparticles and corrugations is investigated. When faced with high thermal loads, the dramatic variations in supercritical water (SCW) thermophysical properties can lead to heat transfer deterioration (HTD). Therefore, the present paper first proposes a new mechanism of HTD based on the pseudo boiling theory, and then numerically investigates the mitigation effects of nanoparticles and corrugations on the HTD. By the investigation of SCW in vertically upward smooth tube, the mechanism study illustrates that the pseudo film with the characteristics of low turbulence intensity and thermal conductivity induces the HTD, and the pseudo two-phase flow instability dominates the growth and dissipation of pseudo film. With the help of nanoparticles and corrugations, the wall temperature has a maximum decrease of 348 K, the wall temperature peak mitigation ratio was 33.5%, and the maximum heat transfer enhancement is 164%. Since the corrugations within the corrugated tube (CT) does not change the growth rate of pseudo film, "HTD cycles" occurs in the CT with large corrugation pitch and further deteriorates the overall heat transfer performance. By the inhibition of pseudo film growth and enhancement of gas-like SCW thermal conductivity, the coupling effect of nanoparticles and corrugations can effectively suppress the HTD as well as "HTD cycles". [ABSTRACT FROM AUTHOR]

• Heat transfer coefficient and pressure gradient of R1233zd(E) and R1336mzz(Z) measured in a 0.643 mm microchannel tube. • Flow pattern captured at exit of each data point and related to the heat transfer and flowing behavior of the two fluids. • Result compared to existing correlations and the best predictive correlations are recommended. This paper presents the heat transfer coefficient, pressure gradient, and flow patterns of R1233zd(E) and R1336mzz(Z) in a microchannel tube. Both heat transfer coefficient and pressure gradient are measured simultaneously and presented in the same plot in this paper. The experiment was conducted on a 24-port microchannel tube with an average hydraulic diameter of 0.643 mm. Experiment covers mass flux from 100 to 200 kg- m −2s−1, heat flux from 0 to 6 kW- m −2, vapor quality from 0 to 1. The saturation temperature of R1233zd(E) is from 30 to 50 °C, and R1336mzz(Z) is from 40 to 60 °C. The pressure gradient is a strong function of mass flux and saturation temperature (properties). Heat flux has an insignificant effect on the pressure gradient because of low accelerating pressure drop. The heat transfer coefficient is strongly affected by mass flux, heat flux, and saturation temperature. When mass flux is higher, the flow has more waves and turbulence, and the HTC and dP/dz are higher. R1233zd(E) and R1336mzz(Z) have much smaller HTC and higher dP/dz than R1234yf and R1234ze(E) under the same condition. R1234yf has almost the same HTC as R1234ze(E) at high quality (x >0.5), but higher at low quality (x <0.5). Hwang and Kim (2006) is recommended for predicting pressure gradient of the two low pressure fluids (R1233zd(E): MAE=14.1%, ME=-3.7%, Dev=16.8%; R1336mzz(Z): MAE=16.7%, ME=-2.0%, Dev=22.0%). Liu and Winterton (1991) is recommended for predicting HTC of R1336mzz(Z) (MAE=15.2%, ME=-4.6%, Dev=17.9%). None model has good agreement with the measured HTC of R1233zd(E). [ABSTRACT FROM AUTHOR]

• Visualizations of flow patterns of two-phase flow in smooth and hierarchical tube. • Measurements of heat transfer coefficients of two-phase flow in smooth and hierarchical tube. • Flow boiling correlation in three-dimensional hierarchical tube. • Flow condensation correlation in three-dimensional hierarchical tube. Development of novel enhanced surface tubes is an important way to advance two-phase flow heat transfer. To make correlations of two-phase flow heat transfer in enhanced tubes with acceptable prediction has been a challenge for many years. The paper presents a method: two-phase heat transfer correlations in enhanced tubes are directly developed through existing two-phase heat transfer smooth-tube models by introducing several modifying factors and dimensionless numbers. An enhanced heat transfer tube containing staggered arrays of three-dimensional dimples and secondary petal-shaped protrusions (EHT) is one of the most complicated internal surface-tube configurations on the market. Visualizations of flow patterns and measurements of heat transfer coefficients of two-phase flow using refrigerant R410A in smooth and EHT tube are conducted. Detailed visualization experiments during two-phase flows show good agreements between flow regimes and flow-pattern maps in smooth and EHT tube. The equation of continuity is adopted to provide understanding of the mechanism of the agreements. Both theoretical analysis and experimental studies support the method. As a result of using it, new two-phase heat transfer correlations are developed in enhanced tubes as the EHT tube is an example. Flow boiling correlation can predict data points within +10% to -20% and flow condensation correlation can predict data points within ±10% in the EHT tube. [ABSTRACT FROM AUTHOR]

• A high-order implicit scheme for multi-phase flows with heat and mass transfer is proposed. • The scheme is developed for a generalized non-orthogonal grid and it is relatively simple to implement. • Accuracy of the proposed scheme is demonstrated for a series of direct contact condensation of steam bubbles in upward liquid subcooled flows. • The effects of subcooling degree and steam mass flow rate on heat and mass transfer characteristics are investigated. Reliable prediction of unsteady multiphase flows with mass changes, large density ratios, and complex flow features is very challenging due to the need to accurately resolve both complex interface deformations and steep gradients associated with material interfaces. This paper describes an application of our recently developed high-order monotonicity preserving (MP) scheme – a reliable and robust scheme for long-term computations of flows contain complex smooth structures interspersed with discontinuities (Ha and Lee, 2020) − to the solution of unsteady incompressible two-phase flows in the presence of heat and mass changes. The flow is governed by the multiphase Navier–Stokes equations, which comprises of the mixture continuity equation, the mixture momentum equations, the mixture energy equation, and the continuity equation for the individual phase. The numerical discretization is implemented on generalized curvilinear grids for facilitating flow simulations of the complex geometries. Our high-order MP scheme is applied to the calculations of the convective and surface tension terms. To obtain an effectively simultaneous solution of all equations, a novel dual-time stepping approach in conjunction with an implicit Runge–Kutta three-stage scheme is proposed. The reliability of the proposed numerical algorithm is then examined for a 1D Stefan condensation problem and two condensing flows including single bubble and steam-jet condensation problems. Particularly, for the single bubble condensation test, the bubble characteristics at different time instants are evaluated both qualitatively and quantitatively. For the steam-jet condensation test, the capability for capturing the evolution of interface deformations under different thermal and hydrodynamic flow conditions is highlighted. Finally, the effects of subcooling degree and steam mass flow rate on heat and mass transfer characteristics are investigated and discussed. [ABSTRACT FROM AUTHOR]