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• A mathematical model based on non-equilibrium formulation was established. • The simulation results show better accordance with the experimental results compared with the model based on equilibrium formulation. • The heat and mass transfer during the drying stage were analyzed. • The effects of different operating parameters on the drying time were investigated. Spray freeze drying has been expanding its influence in many fields. However, the long duration dramatically hinders its further development. A model established based on non-equilibrium formulation was established in this paper. The accuracy of the model proposed with that established based on equilibrium formulation was compared. And the history of temperature, vapor concentration and ice saturation were then investigated. Lastly, the effects of product thickness, particle diameter on the drying time were investigated. The simulation results reproduce well with the experimental data, and show a better agreement with the increase rate of experimentally measured temperature curve than that based on equilibrium formulation. In addition, the temperature increases from the bottom to the top region while the vapor concentration distribution presents the opposite trend. The ice saturation first obtains a slight increase and then decreases. Lastly, the drying time decreases as: (i) the product thickness decreases, (ii) the packing porosity increases and (iii) the chamber temperature increases. The mathematical model proposed in this paper could offer better understanding of the process and guide the design and optimization for the process. [ABSTRACT FROM AUTHOR]

• The desirable operating conditions to achieve high operational efficiency are obtained. • The performance of the IEC under different operating conditions is investigated. • The mathematical model is validated against published data. • The optimal dimensions that give good efficiency in climates with moderate humidity are highlighted. [Display omitted] This paper presents a study investigating and analyzing the effect of heat and mass exchanger (HMX) dimensions and the flow parameters on the indirect evaporative cooler (IEC) system's performance. For this purpose, a mathematical model based on heat and mass transfer concepts was developed, and the model was verified using experimental and simulation results from published papers. Simulations were performed based on different operating and structural conditions affecting the outlet air temperature, cooling capacity, coefficient of performance, and wet-bulb efficiency. Results showed that the optimal dimensions that give good efficiency in climates with moderate humidity, the length of the duct should be between 0.6 to 1.0 m , the width of the channel between 0.3 to 0.5 m , and the channel gap between 0.004 to 0.008 m. It has also been observed that the increasing working air velocity has a positive effect on cooling performance, and its velocity should not be less than 1 m / s. As for increasing the product air velocity, it reduces the heat exchange period, which is undesirable, so it should not exceed 1 m / s. The prescribed flow rate ratio between product and working air should be 0.3 to 0.5. This analysis provides desirable operating conditions to achieve high operational efficiency as well as optimal dimensions for designing such a cooler. [ABSTRACT FROM AUTHOR]