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In this paper, the mechanism of proton exchange membrane fuel cell (PEMFC) cathode cycling is discussed and the high potential suppression control problem for fuel cell vehicles is investigated by using cathode cycling. Firstly, a rigorous single-cell experimental investigation is performed to reveal the impact mechanism of cathode recirculation on the internal polarization processes of PEMFC. Results show that an increase in the recirculation ratio leads to an increase in the polarization impedance in the low and medium frequency regions but decreases the ohmic impedance. Consequently, when the recirculation ratio increases to 1, the voltage drop rates are 2.2%, 3%, 4.6%, 5.8%, and 7% as the current density varies from 0 to 0.2 A/cm2, respectively, and the ohmic impedance decreases by 28.1%. On the basis, the optimal control scheme for high potential suppression based on cathode circulation in vehicular PEMFC system is proposed. The performance comparison of different control method is carried out on a software-in-the-loop testing platform. The results show that, for the same control objective, the model predictive control (T-S MPC) method is 55.5% and 16.7% lower than the proportional integral (PI) controller and the Takagi-Sugeno linear quadratic Gaussian (T-S LQG) in terms of controller input cost. On the contrary, the cumulative error of voltage tracking is reduced by 62% and 30.4% and the voltage response against disturbances is improved by 9.7% and 42.8%. Overall, the T-S MPC achieves the optimal control effect with less control effort. • An insight into the mechanism of cathode recirculation affecting PEMFC performance. • Cathode recirculation reduces ORR reaction rate and oxygen diffusion rate. • The T-S MPC provides optimal closed-loop control of high potential suppression. [ABSTRACT FROM AUTHOR]