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In this study, AZ61 alloy processed by equal channel angular pressing (ECAP) method, is presented. This research seeks to find out the relationship that exists between the microstructure of the AZ61-magnesium alloy doped with SiC and Ni and processed by ECAP in terms of hydrogen storage properties. The results indicate that grain size reduces nearly 10 times after 4 passes of ECAP. Homogeneous distribution of the SiC in the metal matrix composite (MMC) and dynamic recrystallization are also observed. There is a gradual reduction in the grain size when the number of ECAP passes are increased. This microstructural refinement induced by ECAP improves the storage capacity and reaction kinetics of the alloy. Besides, the addition of Ni catalyst achieves faster absorption and desorption kinetics. However, it does not change its capacity. Ni reacts with Mg to form an intermetallic, which is hydrogen-absorbing, which in turn, catalyzes the reaction. Apart from introducing defects, the ECAP process also produces Mg/Al intermetallic, which acts catalytically. It is shown that SiC-doped AZ61-magnesium alloy can absorb and desorb 6.8 wt% H 2 at 648 K and 50 atm. • AZ61 with SiC and Ni additives prepared by gravity stir casting method. • Dispersion characteristics of the particles influences the rate limiting factors. • AZ61-1 wt%SiC achieves a hydrogen capacity of 6.8 wt%. • Performance declines to 6.5 wt% when Ni catalyst is added. • Combining SiC and Ni shows improved kinetics. [ABSTRACT FROM AUTHOR]

In this study, the hydrogen storage performance of commercial AZ31-Mg alloys combined with various allotropes of carbon was investigated and the microstructural modifications with respect to plastic deformation and high energy milling techniques investigated, with the aim of obtaining enhanced hydrogen storage efficiency. The hydrogen storage performance of alloys prepared with different weight ratios of carbonaceous materials as a catalyst was monitored in order to explore the effective improvement in hydrogen storage performance through microstructural modification. Additionally, the effects of different processing methods such as equal channel angular pressing (ECAP) and high energy ball milling (HEBM) were also observed. AZ31 Mg based composites with various carbon additives were produced through gravity resistance casting and their micrographic structures examined through optical Microscopy (OM), X-ray diffraction (XRD) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The average particle size distributions of the sample powders were also measured. The rate of hydrogenation kinetics was calculated by a Sievert's type apparatus. Significant enhancement of the hydrogenation performance was obtained with the addition of carbonaceous materials. Overall, the hydrogen storage performance after ECAP deformation of the AZ31-3CB (carbon Black) composite showed a gain in the maximum capacity of 6.72 ± 0.05 wt%. Similar, after milling of the AZ31-3G (Graphene) composite materials, a maximum potential capacity of 6.83 ± 0.04 wt% was attained within 792 ± 144.34 s, with desorption of the entire H 2 content in 143.2 ± 26.09 s. The obtained results revealed significant improvement in the hydrogen storage capacity of AZ31-Mg alloys with the addition of carbon materials and with respect to plastic deformation and milling techniques. Graphical illustration of sample preparation process flow. Image 1 • AZ31/Carbonaceous additives fabricated by Gravity resistance casting method. • Carbonaceous addition modifies the microstructure of AZ31 alloy. • AZ31-3G (Graphene)-HEBM reaches the H 2 capacity of 6.83 ± 0.04 wt% in 792 s. • HEBM exhibits enhanced hydrogenation properties than ECAP for AZ31-3G (Graphene). [ABSTRACT FROM AUTHOR]