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The effect of the temperature on the mechanical strength of WC-Co cemented carbides with different microstructures (grain size and binder content) was evaluated. Biaxial flexural tests were performed on three cemented carbide grades at 600 °C using the ball-on-three-balls (B3B) method. Results were interpreted by Weibull statistics and compared to biaxial strength results at room temperature. A detailed fractographic analysis, supported by Linear Elastic Fracture Mechanics, was performed to differentiate the nature and size of critical defects and the mechanism responsible for the fracture. A significant decrease in the mechanical strength (around 30%) was observed at 600 °C for all grades of cemented carbides. This fact was ascribed to the change in the critical flaw population from sub-surface (at room temperature) to surface defects, associated with the selective oxidation of Co. Additionally, an estimation of the fracture toughness at 600 °C was attempted for the three cemented carbides, based upon the B3B strength results, the corresponding number of the tested specimens fragments and the macroscopic area of the B3B fracture surfaces. The fracture toughness was not affected by the temperature, at least up to 600 °C. In addition, the good agreement with the Single Edge Notch Beam toughness data suggests the possibility of employing this approach for fracture toughness evaluation of brittle materials under different testing conditions. [ABSTRACT FROM AUTHOR]

TiC-Ni-based cermets were obtained by thermal explosion from different elemental mixtures (Ti, C, Ni and X, where X = Cr, Mo or W) and subsequently densified by hot-pressing under a cyclic load. The whole process was performed in a single stage in the same experimental device according to the following thermal and pressure procedure: a heating rate ramp up to 1573 K without applying any load followed by an isothermal dwelling under a compressive cyclic load of 32 MPa. The thermal explosion synthesis occurred during the heating ramp at a temperature close to 1273 K that was practically independent of the starting nominal composition. The influence of different refractory elements on the chemical composition and microstructure of cermets was studied. SEM characterization showed that only with Mo and W, the cermets developed the characteristic core-rim structure. A high densification was achieved, but decreased when the refractory elements were added. Nevertheless, in these cases higher hardness values were obtained. [ABSTRACT FROM AUTHOR]

Cermets based on Ti(C,N) have interesting properties, such as high wear resistance, high chemical stability and good mechanical strength at high temperature, but to become a viable alternative to cemented carbides, the fracture toughness and damage tolerance must be significantly improved. Complete solid-solution cermets (CSCs) have been proposed to further improve the mechanical properties of these materials. However, to develop this family of cermets with a high level of quality and reliability, using pre-fabricated complex carbonitrides is necessary instead of unalloyed mixtures as the raw ceramic material. A mechanochemical process called mechanically induced self-sustaining reaction (MSR) is suitable to obtain these complex carbonitrides with high stoichiometric control. On the other hand, high entropy alloys (HEAs), which can also be obtained by mechanochemical processes, are a good candidate to replace the current binder phase in cermets because they exhibit high strength and ductility at high temperature and good resistance to both wear and corrosion. In this work, a new family of CSCs based on (Ti,Ta,Nb)C x N 1 − x with HEAs belonging to the Fe-Co-Ni-Cr-Mn-V system as the binder phase is developed by mechanochemical processes. With only two constituent phases, these cermets have a simple microstructure but a high compositional complexity because both the ceramic and binder phases are complex solid solutions with at least five components. [ABSTRACT FROM AUTHOR]

Abstract: Complete solid-solution cermets based on titanium–tantalum carbonitride using a starting nominal composition with 80wt.% of (Ti0.8Ta0.2)(C0.5N0.5) and 20wt.% of Co were performed by pressure-less sintering at 1550°C for different times (from 0 to 180min) in an inert atmosphere. Chemical and phase analyses were conducted using X-ray diffraction (XRD), elemental analysis and energy dispersive X-ray spectrometry (EDX). The binder mean free path and the contiguity of the carbonitride particles were used to rationalise the microstructural effects of the mechanical behaviour. Mechanical characterisation included determining the Vickers hardness, the fracture toughness (conventional indentation microfractures, IM), the dynamic Young''s modulus (ultrasonic technique), the biaxial strength (ball on three ball) and a detailed fractographic examination. Finally, the experimental findings were combined with a theoretical fracture mechanics analysis to estimate the critical processing flaw sizes. Binder-less carbonitride clusters, pores and coarse carbonitride grains were the main defects observed and were responsible for the fractures. [Copyright &y& Elsevier]

Abstract: (Ti,Ta)(C,N) solid solution-based cermets with cobalt as the binder phase were synthesised by a two-step milling process. The titanium–tantalum carbonitride solid solution (the ceramic phase) was obtained via a mechanically induced self-sustaining reaction (MSR) process from stoichiometric elemental Ti, Ta, and graphite powder blends in a nitrogen atmosphere. Elemental Co (the binder phase) was added to the ceramic phase, and the mixture was homogenised by mechanical milling (MM). The powdered cermet was then sintered in a tubular furnace at temperatures ranging from 1400°C to 1600°C in an inert atmosphere. The chemical composition and microstructure of the sintered cermets were characterised as ceramic particles grown via a coalescence process and embedded in a complex (Ti,Ta)–Co intermetallic matrix. The absence of the typical core–rim microstructure was confirmed. [Copyright &y& Elsevier]

Abstract: Cermets with a nominal composition (Ti0.8Ta0.2C0.5N0.5— 20wt.% Co) were synthesised by a mechanically induced self-sustaining reaction (MSR) process from stoichiometric elemental powder blends. The MSR allowed the production of a complex (Ti,Ta)(C,N) solid solution, which was the raw material used for the sintering process. The pressureless sintering process was performed at temperatures between 1400°C and 1600°C in an inert atmosphere. The microstructural characterisation showed a complex microstructure composed of a ceramic phase with an unusual inverse core–rim structure and a Ti–Ta–Co intermetallic phase that acted as the binder. [Copyright &y& Elsevier]