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Inner surface of microporous alumina tube was coated with nanoporous alumina layer using electrophoretic deposition (EPD) process. Polypyrrole (Ppy) film was formed on the inner wall of the porous tube to give electrical conductivity by chemical polymerization of pyrrole (Py). The nanoporous structure was controled using bimodal suspension of alumina powders with 0.6 μm and 30 nm in ethanol. The thickness of the coated layer was controlled by varying the processing parameters such as deposition time and DC applied voltage. After the deposition, the coated substrate was sintered at 1250°C for 2 h to bond the coated layer with the substrate.The microstructure of the substrate and the coated layer was observed by SEM. The results show the good interfacial joining between the substrate and the coated layer; they are not seperatated after the Ppy burnt-out. Crack-free and nanoporous layer on the microporous substrate was successfully fabricated.

The normal firing temperature of ceramic products is around 1200 °C. In order to reduce firing temperature, industrial wastes were utilized in ceramic glaze. Phuket municipal solid waste (MSW), soda lime cullet, and borax were used as raw materials for low firing temperature glazes. The glaze compositions were designed using a triaxial diagram. Stoneware ceramic body was glazed then fired at 1000 and 1150 °C for 15 minutes. Morphology and phase composition of glazes were analyzed by Scanning electron microscopy (SEM-EDS) and X-ray diffraction (XRD). Thermal expansion compatibility of Stoneware body and glazes were investigated using a dilatometer. Melting behaviour of selected glaze was analyzed by heating stage microscopy. Phuket MSW and Soda lime glass cullet can be used in high percentage as major raw materials for low firing temperature ceramic glaze that show good texture and vitrified at lower firing temperature without using any commercial ceramic frits. The firing temperature can be reduced up to 150 °C in this study.