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The boiler-turbine system (BTS) is usually subject to the tight input constraint, the strong nonlinearity and the complex disturbance, which makes the control a challenging task To this end, a disturbance observer based fuzzy model predictive control (DOBFMPC) scheme is proposed for the BTS in this paper. The generalized discrete-time nonlinear disturbance observer (GDNDO) is first developed to estimate the higher-order disturbance by systematically extending the conventional nonlinear disturbance observer. The GDNDO exhibits a series structure of the internal states, and can precisely estimate the disturbance if its order is equal to or greater than that of the disturbance In addition, a baseline fuzzy model predictive control (FMPC) law is synthesized on the fuzzy model. With FMPC, the asymptotic stability is guaranteed, and meanwhile the input constraints are satisfied by both the free control variables and the future control inputs in the form of the state feedback law. At last, the disturbance estimate and the FMPC are applied to constitute the DOBFMPC law. With the proper design of the disturbance compensation gain, the disturbance influence is removed from the output channels by the composite DOBFMPC law at the steady state. Simulations for a 300 MW subcritical BTS well demonstrate the effectiveness of the proposed control scheme.

This paper proposes a disturbance-observer-based fuzzy model predictive control (DOBFMPC) scheme for the nonlinear process subject to disturbances and input constraints. The proposed control scheme is composed of the baseline fuzzy model predictive control (FMPC) law designed on the Takagi–Sugeno fuzzy model and the disturbance compensation law. To build a fuzzy model of appropriate complexity and accuracy for the nonlinear process model, a systematic approach is developed via the gap metric to determine the linearization points. With FMPC, the asymptotic stability is theoretically proved, and the input constraints are satisfied by both the free control variables and the future control inputs in the form of the state feedback law. The disturbance compensation gain is designed such that the influence of the disturbance is removed from the output channels by the composite DOBFMPC law at the steady state. The application to a subcritical boiler–turbine system demonstrate the effectiveness of the proposed control scheme.

As higher requirements are proposed for the load regulation and efficiency enhancement, the control performance of boiler-turbine systems has become much more important. In this paper, a novel robust control approach is proposed to improve the coordinated control performance for subcritical boiler-turbine units. To capture the key features of the boiler-turbine system, a nonlinear control-oriented model is established and validated with the history operation data of a 300 MW unit. To achieve system linearization and decoupling, an adaptive feedback linearization strategy is proposed, which could asymptotically eliminate the linearization error caused by the model uncertainties. Based on the linearized boiler-turbine system, a second-order sliding mode controller is designed with the super-twisting algorithm. Moreover, the closed-loop system is proved robustly stable with respect to uncertainties and disturbances. Simulation results are presented to illustrate the effectiveness of the proposed control scheme, which achieves excellent tracking performance, strong robustness and chattering reduction.