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In order to gain insight into how the addition of Cu element affects the crystallization mechanism of amorphous nanocrystalline alloys and soft magnetic properties, the crystallization behavior of (Fe 0.83 B 0.11 Si 0.02 P 0.03 C 0.01) 100-x Cu x (x = 0 and 0.5) amorphous ribbons was investigated based on kinetic and thermodynamic behavior under non-isothermal and isothermal annealing conditions. The results show that under non-isothermal annealing conditions, the Cu0.5 amorphous ribbon not only favors the formation of the amorphous structure, but also enlarges the temperature window for annealing and improves the thermal stability of the α-Fe(Si) phase. At the same time, the Cu0.5 amorphous ribbon shows slow kinetic and is insensitive to heating rate change during annealing treatment. Under isothermal conditions, the addition of Cu decreases the nucleation activation energy (E n) and increases the growth activation energy (E g). This further indicates that the nucleation of α-Fe(Si) grains is easier than the growth process, which is conducive to the formation of a homogeneous nanostructure and improves the soft magnetic properties of the alloy. Compared to Cu0 amorphous ribbon, it is also shown that the Cu0.5 amorphous ribbon changes the crystallization mechanism from diffusion-controlled one-dimensional to two-dimensional growth when the crystallization volume fraction x is 10–30 vol%. While three-dimensional growth become dominated when x is reaches 60 vol% for both ribbons. Therefore, the kinetics of crystallization as well as microstructure supports that the Cu0.5 ribbon is able to exhibit uniformly fine nanocrystalline structures. Further, the Cu0.5 nanocrystalline ribbon shows a higher B s of 1.85 T and a lower H c of 2.55 A/m, respectively, and the favorable (100) orientation of α-Fe(Si) grains formed after annealing is another factor to increase B s. • The Cu-containing alloy show kinetic insensitivity and is suitable for a high heating rate. • The addition of Cu changes the crystallization mechanism when x is between 10% and 30%. • When the applied magnetic field is ND, precipitation of (100) orientation α-Fe grains favors enhancing B s. • The Cu0.5 alloy show B s of 1.85 T, H c of 2.55 A/m. [ABSTRACT FROM AUTHOR]

In this study, the effects of transverse magnetic field annealing and mixing fine powder on the soft magnetic properties of FeSiBC soft magnetic powder cores (SMPCs) are investigated. The results show that with the increase of transverse magnetic field intensity, the core loss of FeSiBC SMPCs decreases and then increases with a continuous increase in permeability compared to the zero magnetic field treatment. Wherein, the effective permeability of the powder cores is increased from 58.07 to 59.63 after transverse magnetic field annealing at a magnetic field intensity of 900 Gs and annealing temperature of 430 ℃. It shows that mixing the FeSiBC amorphous crushed powder with fine powder and transverse magnetic field annealing are effective ways to further promote amorphous SMPCs to meet the requirements of the development of electronic devices, and the prepared high-performance SMPCs also have a certain prospect of industrial application. • The effect of transverse magnetic field applied during annealing on the magnetic properties of FeSiBC cores was investigated. • The mechanism of transverse magnetic field annealing to enhance the properties of FeSiBC cores was analysed. • Further enhancement of DC bias property of FeSiBC magnetic powder cores by mixing carbonyl iron powder. [ABSTRACT FROM AUTHOR]