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The alloying effects on the microstructure, especially precipitation of harmful phases and solvus temperature of L1 2 -structured γʹ phase, etc., are essential for alloy design and development of precipitation strengthened Co-based superalloys. Based on the newly reported Co30Ni9Al5Mo10Cr2Ta0.03B alloy, alloying elements Mo, Cr, Al, Ta and Ni are systematically changed and alloys are fabricated to investigate their microstructures in two heat treatment statuses, namely homogenization and aging, respectively. Results show that Mo and Cr are γ forming elements and have limited effect on γʹ solvus temperature, but high concentration of Mo and Cr facilitates the formation of harmful μ phase. Al, Ta, and Ni are all γʹ stabilizers and can effectively increase γʹ solvus temperature, but roles of Al, Ta and Ni are different. Increasing Al and Ta would result in other harmful phases, such as the μ phase in the 6Ta and 4Ta alloys, and μ + B2 phases in the 13Al and 11.5Al alloys. However, Ni addition significantly increases solvus temperature and area fraction of γʹ phase without occurrence of harmful phases. The current findings might provide guidelines for design and development of precipitation strengthened Co-based alloys. [Display omitted] • The alloying effects of Mo, Cr, Ta, Al & Ni are systematically investigated. • Mo & Cr are γ formers, which facilitate the formation of μ phase. • Ta is a strong γˊ former, but excessive Ta facilitates the formation of TCP phase. • Al is necessary for γˊ phase, but excessive Al results in B2 & TCP phases. • Ni stabilizes γˊ phase without forming the harmful phases in Co-based alloys. [ABSTRACT FROM AUTHOR]

The microstructure, thermal and mechanical stability of Ni-based single crystalline superalloys depend strongly on the alloying elements and their concentrations. Alloying has been the main design strategy for stabilizing the compositions, microstructures and thermal-mechanical properties. This article presents a review on the effects of some common alloying elements on the microstructural and mechanical property stability control of Ni-based superalloys. The various alloying elements are divided into four categories according to their main effects on these properties, comprising base elements, mechanical strengthening elements, long term stability elements and the oxidation resistance elements. The mechanical strengthening elements can further be divided into precipitation, solid solution and grain boundary segregation elements. The precipitation elements strengthen the alloys by forming the L1 2 structured γʹ phase. The solid solution elements strengthen primarily the γ phase, by increasing the solidus temperatures and decreasing the stacking fault energy, which in turn influences the thermal stability of the phases and the resistance of dislocation movement. The grain boundary elements strengthen the alloys by the formation of carbides and borides along the grain boundaries during solidification, which help to prevent the formation of casting pores and hot tearing and to strengthen low angle boundaries. The long-term stability elements inhibit the precipitation of topologically closed-packed phases causing deterioration of the mechanical properties. The oxidation resistance element, mainly Al, promotes the formation of protective Al 2 O 3 surface layer. [ABSTRACT FROM AUTHOR]

To determine the influence of Re and Ru on the phase morphologies and microstructure in Ni-based superalloys, a series of model alloys derived from the 4th generation TMS-138 superalloy have been investigated with systemically changing Re and Ru additions. All alloys are subjected to solid solution and aging treatments to achieve the typical γ/γ′ two phases microstructure. Phase transition temperatures are measured by using differential scanning calorimetry. The Re is found to increase the γ′-solvus temperature with a slope of roughly 5.4 ℃ per wt% Re in Ru-free alloys and 2.3 ℃ per wt% Re in 2Ru alloys, while the Ru exhibits much weaker effect. Microstructure and composition of the two phases are examined to understand the Re and Ru effects on γ′ size, shape, volume fraction, the elemental partition behavior, and the γ/γ′ lattice misfit. The results show that the addition of Re affects size and shape of γ′ precipitates, and also reduces γ/γ′ lattice misfit significantly. Meanwhile, Re increases partition coefficients of Cr and Ru. In comparison, the addition of Ru seems to have little effect on morphology of γ′ precipitates and the γ/γ′ lattice misfit, but Ru appears to alter partitioning behaviors of other elements. Because Re and Ru are two key elements for high generation Ni-based single crystal (SX) superalloys, this work might provide guidelines for designing next generation of SX superalloys. [Display omitted] • Re effectively increases the γ′ solvus temperature of superalloys, while Ru has slight effect on the γ′ solvus temperature. • Re addition decreases the size of γ′ phase and γ/γ′ lattice misfit, facilitating cubic precipitation of γ′ phase. • Ru addition only has little effect on the γ′ morphology and γ/γ′ lattice misfit of superalloys. • Partitioning behaviors of other alloying elements depend on the Re and Ru additions, especially Ru. [ABSTRACT FROM AUTHOR]

Here, we investigate a new type of kink structure that is found at γ/γ′ interfaces in nickel-based single crystal superalloys. We studied these structures at the atomic and elemental level using aberration corrected high-angle annular dark-field scanning transmission electron microscopy (HAADF-STEM). The core of the dislocation absorbs high-Z elements (i.e., Co and Re) that adopt hexagonal arrangements, and it extrudes elements (i.e., Ni and Al) that adopt face centered cubic (fcc) structures. High-Z elements (i.e., Ta and W) and Cr, which is a low-Z element, are stabilized in body centered cubic (bcc) arrangements; Cr tends to behave like Re. High-Z elements, which migrate and adopt a hexagonal structure, induce kink formation at γ/γ′ interfaces. This process must be analyzed to fully understand the kinetics and dynamics of creep in nickel-based single crystal superalloys. [ABSTRACT FROM AUTHOR]