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A novel electromagnetic shocking treatment (EST) is put forward to reduce the stress corrosion cracking (SCC) susceptibility of high-strength aluminum alloys and its fasteners by selectively modifying grain boundary (GB) microstructure. The effect of EST on the microstructure, mechanical properties and SCC susceptibility of T73-Al7075 alloy and its high-lock nuts has been investigated. Mechanical properties, electrochemical performance and constant strain SCC test have been carried out for T73-Al7075 alloy, microhardness test and SCC test under wet-dry cyclic condition have been carried out for its high-lock nuts, as well as microstructure characterizations via SEM, EBSD and TEM have been carried out for T73-Al7075 alloy. Comparing to the received sample, the strength of EST sample basically keep consistent while the elongation increases slightly, besides, the electrical conductivity and electrochemical corrosion performance improves. The SCC susceptibility of T73-Al7075 alloy and its high-lock nuts have been reduced after EST. Microstructure characterization shows that the grain morphology and matrix intragranular precipitate distribution of the EST sample keep almost the same as those of the received sample, which is consistent with the almost unchanged mechanical properties of alloy sample. However, EST induces the transformation of grain boundary precipitates (GBPs) and the formation of stripy/wavy GB as observed experimentally, which indicates that EST promotes nonlinear GB wetting or pre-melting and even grain bridging. The phase transformation and GB complexion transition induced by EST are main factors attributing to the obvious improvement of SCC resistance of T73-Al7075 alloy and its high-lock nuts. It can be deduced that anodic dissolution cracking will be relieved because of the dissolution and coarsening of GBPs. Hydrogen induced cracking and crack propagation can be relieved with the occurrence of grain bridging. They are both beneficial to improve SCC resistance of Al7075 alloys. This work provides a novel EST method to targetedly embellish GB microstructure, optimize GB complexion and connectivity, and then enhance the service performance of solid alloys and even finished parts. [Display omitted] • A novel EST is put forward to improve SCC of T73-Al7075 alloys and its fastener. • EST selectively modifies GBs of Al alloy without losing mechanical properties. • EST promotes GB wetting and grain bridging on nanoscale for Al7075 alloy. • EST improves SCC of T73-Al7075 alloys by embellishing GB complexion. [ABSTRACT FROM AUTHOR]

Recently, an efficient integrated forging process has been proposed in which solutionized aluminum alloy extruded bars are directly hot forged and quenched. In this study, the hot deformation behaviors and microstructure evolution of 6082 aluminum alloy extruded bar was investigated via isothermal compression tests under the temperature range of 400–535 ℃ and strain rates range of 0.1–10 s−1 with different strains. The deformation behaviors were described by the established strain-compensated constitutive model and processing maps. The microstructure evolution of the deformed specimens was revealed by electron back scattered diffraction (EBSD) and transmission electron microscopy (TEM). It was found that the Zener-Hollomon (Z) parameter, which involved temperature and strain rate, exerted a considerable influence on the deformation behaviors and microstructure evolution. Deformation-induced extensive dislocations were pinned by the dispersoids and generated cellular substructures under high ln Z (i.e. low temperature or high strain rate), potentially triggering dynamic instability. The tangled dislocations pinned by the insoluble dispersoids continued to overcome the pinning points as ln Z decreased, while the dislocations were consumed by the rotation of subgrain boundaries. As a result, the geometrically necessary dislocation (GND) was decreased with the significant increase of the fraction of high angle grain boundaries (HAGBs). In addition, the stable-end orientations, namely, Brass {011}< 211 > and Goss {011}< 001 > texture components with high Schmid Factors (SFs) are generated during compression, facilitating the dislocation movement and thus promoting the fraction of recrystallization. The above findings demonstrate the foundation for improving forming performance and optimizing the processing parameters for the integrated forging process. • The flow behaviors of solutionzied 6082 aluminum alloy extruded bars were investigated. • The relationship of the dominant softening mechanisms and the Z parameter was revealed. • Evolution of grain boundaries misorientation and geometrically necessary dislocation was illustrated. • The characteristics of grain orientation and Schmid Factors were investigated. [ABSTRACT FROM AUTHOR]