Search

The microstructure, thermal and mechanical stability of Ni-based single crystalline superalloys depend strongly on the alloying elements and their concentrations. Alloying has been the main design strategy for stabilizing the compositions, microstructures and thermal-mechanical properties. This article presents a review on the effects of some common alloying elements on the microstructural and mechanical property stability control of Ni-based superalloys. The various alloying elements are divided into four categories according to their main effects on these properties, comprising base elements, mechanical strengthening elements, long term stability elements and the oxidation resistance elements. The mechanical strengthening elements can further be divided into precipitation, solid solution and grain boundary segregation elements. The precipitation elements strengthen the alloys by forming the L1 2 structured γʹ phase. The solid solution elements strengthen primarily the γ phase, by increasing the solidus temperatures and decreasing the stacking fault energy, which in turn influences the thermal stability of the phases and the resistance of dislocation movement. The grain boundary elements strengthen the alloys by the formation of carbides and borides along the grain boundaries during solidification, which help to prevent the formation of casting pores and hot tearing and to strengthen low angle boundaries. The long-term stability elements inhibit the precipitation of topologically closed-packed phases causing deterioration of the mechanical properties. The oxidation resistance element, mainly Al, promotes the formation of protective Al 2 O 3 surface layer. [ABSTRACT FROM AUTHOR]

To determine the influence of Re and Ru on the phase morphologies and microstructure in Ni-based superalloys, a series of model alloys derived from the 4th generation TMS-138 superalloy have been investigated with systemically changing Re and Ru additions. All alloys are subjected to solid solution and aging treatments to achieve the typical γ/γ′ two phases microstructure. Phase transition temperatures are measured by using differential scanning calorimetry. The Re is found to increase the γ′-solvus temperature with a slope of roughly 5.4 ℃ per wt% Re in Ru-free alloys and 2.3 ℃ per wt% Re in 2Ru alloys, while the Ru exhibits much weaker effect. Microstructure and composition of the two phases are examined to understand the Re and Ru effects on γ′ size, shape, volume fraction, the elemental partition behavior, and the γ/γ′ lattice misfit. The results show that the addition of Re affects size and shape of γ′ precipitates, and also reduces γ/γ′ lattice misfit significantly. Meanwhile, Re increases partition coefficients of Cr and Ru. In comparison, the addition of Ru seems to have little effect on morphology of γ′ precipitates and the γ/γ′ lattice misfit, but Ru appears to alter partitioning behaviors of other elements. Because Re and Ru are two key elements for high generation Ni-based single crystal (SX) superalloys, this work might provide guidelines for designing next generation of SX superalloys. [Display omitted] • Re effectively increases the γ′ solvus temperature of superalloys, while Ru has slight effect on the γ′ solvus temperature. • Re addition decreases the size of γ′ phase and γ/γ′ lattice misfit, facilitating cubic precipitation of γ′ phase. • Ru addition only has little effect on the γ′ morphology and γ/γ′ lattice misfit of superalloys. • Partitioning behaviors of other alloying elements depend on the Re and Ru additions, especially Ru. [ABSTRACT FROM AUTHOR]