Aluminum is widely used in the electrical, automotive, transport and aerospace industries due to its remarkable properties, such as low density and relatively low costs. However, due to the low hardness and low yield strength, there are limitations in application of aluminum. To solve these limitations, aluminum is made with other hard materials in the form of nanocomposites. For this purpose, in this work, using B 4 C nanoparticles, Aluminum-boron carbide nanocomposites (Al-B 4 C) nanocomposites were prepared via ball milling processing. The ball milling process was carried out at room temperature under argon atmosphere using a planetary ball milling for 10 h at 300 rpm. The B 4 C nanoparticles content employed in these nanocomposites were 0, 5 and 10 wt%. To investigate the structural, mechanical and electrical properties of the Al-B 4 C nanocomposites, the powders were pressed and then sintered under argon atmosphere at 650 °C. The structure, density, hardness and electrical conductivity of the Al-B 4 C nanocomposites sintered tablets were investigated by X-ray Diffraction (XRD), Field Emission Scanning Electron microscopy (FESEM) with energy dispersive x-ray spectroscopy (EDS), Archimedes method, nanoindentation and eddy current test, respectively, and the results are discussed. The XRD patterns confirmed the presence of aluminum and B 4 C and the lack of any interphase and secondary phase in the Al-B 4 C nanocomposite. Distribution of B 4 C nanoparticles in Al-B 4 C nanocomposite was described via EDS assisted elemental mapping images. Moreover, with the addition of 5 and 10%wt. B 4 C nanoparticles in aluminum matrix, the hardness values of the Al-B 4 C nanocomposites was measured to be 138HV and 172HV which were higher than 67HV for the pure aluminum, respectively. Consequently, nanoindentation analysis showed that the hardness of Al-B 4 C nanocomposites was better than that of pure aluminum. Density values of Al-B 4 C nanocomposites were measured to be 2.5776 g/cm3 and 2.4949 g/cm3 which were lower than 2.6346 g/cm3 for the pure aluminum, respectively. Electrical conductivity of Al-B 4 C nanocomposites was measured to be 23%IACS and 13%IACS which were lower than 39% IACS for the pure aluminum, respectively. To evaluate the effect of particle size on the properties of Al-B 4 C composites, under the same conditions of Al-B 4 C nanocomposites preparation, Al-B 4 C microcomposites were prepared. With increasing B 4 C content, the hardness of Al-B 4 C nanocomposites were obtained higher than those for Al-B 4 C microcomposites. This behavior has been explained by Hall–Petch Model and Orowan strengthening. The density of the Al-B 4 C nanocomposites was obtained higher than those for Al-B 4 C microcomposites and the electrical conductivity of Al-B 4 C nanocomposites less than the resulting for Al-B 4 C microcomposites. • There have been no reports up now that, at first, B 4 C nanoparticles were prepared and then Al-B 4 C nanocomposites were prepared using it in the ball mill processing. • There have been no reports up now that hardness of Al-B 4 C nanocomposite hardness is evaluated based on two different methods of microhardness and nanoindentation and compared them. • There have been no reports up now that electrical conductivity of Al-B 4 C nano- and microcomposite is investigated and compared them. [ABSTRACT FROM AUTHOR]