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Organic fuels are the main factors affecting the morphology, pore structure and catalytic active sites of metal oxides in solution combustion synthesis (SCS). However, due to the diversity of organic fuel structures, the specific role of organic fuel types on SCS is questionable. In this work, we compared the effects of five organic fuels on the thermocatalytic active sites of graded porous MgCo 2 O 4 nanomaterials. MgCo 2 O 4 (CA-MCO) prepared with citric acid as fuel has the largest specific surface area and the richest pore structure with the largest number of active sites. And the porous CA-MCO exhibited the best catalytic properties that the T HTD of AP decreased by 206.06 °C, the activation energy (E a) decreased by 104.58 kJ·mol−1, and the reaction rate (k) increased by 2.49 s−1. A possible catalytic mechanism for the thermal decomposition of AP was also proposed based on TG-MS and Hall effect tests. Finally, CA-MCO was applied to AP/HTPB-based composite solid propellants (CSPs), and the results showed that the introduction of CA-MCO significantly shortened the ignition delay time of the CSPs (From 29 ms to 8 ms), indicating its potential application in the CSPs. [Display omitted] [ABSTRACT FROM AUTHOR]

Co 3 O 4 is an excellent catalyst for the thermal decomposition of ammonium perchlorate (AP) due to its spinel structure and more Co3+ as catalytically active sites. In this work, MCo 2 O 4 (M=Fe, Cu, Ni and Zn) with different Co species substituted with transition metal ion were prepared using triblock copolymer F127 as soft template by simple solvothermal and subsequent heat treatment. The porous MCo 2 O 4 samples have higher Co3+ / Co2+ ratio than Co 3 O 4 , and exhibits better catalytic performance for thermal decomposition of AP. Especially with the addition of FeCo 2 O 4 , the high decomposition temperature (HDT) of AP decreases by an amazing 196.25 °C, showing the most excellent catalytic performance. The activation energy (E a) decreases from 290.19 kJ·mol−1 for pure AP to 203.05 kJ·mol−1, while the reaction rate (k) increases from 0.499 s−1 to 1.699 s−1. Based on the electron transfer theory, the catalytic mechanism and active site of porous MCo 2 O 4 series cobaltate materials are discussed. The results show that the porous FeCo 2 O 4 not only has highest specific surface, but also has the highest Co3+/ Co2+ ratio, which suggest that the Co3+ on octahedral coordination sites is known as the catalytic active site for AP thermal decomposition. [Display omitted] • Ordered nanoporous MCo 2 O 4 (M=Fe, Cu, Ni and Zn) were successfully syntesized and substituted for the Co in Co 3 O 4. • The high Co3+ / Co2+ ratio and specific surface area of FeCo 2 O 4 provide higher catalytic activity and sites. • The kinetic parameters of AP thermal decomposition have been better optimized after adding porous FeCo 2 O 4. • The catalytic mechanism of porous FeCo 2 O 4 for thermal decomposition of AP is proposed. [ABSTRACT FROM AUTHOR]