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Abstract: The mechanism of the reaction of N2O and 13CO over Fe-silicalite was investigated with the use of the temporal analysis of products (TAP) reactor and compared with that of the reaction of N2O and C3H8 previously reported (Appl. Catal. A 267 (2004) 181). Upon direct N2O decomposition at 523–573 K, Fe-silicalite stored ca. 1018 atoms of oxygen per gram, with a ratio of 1 O atom per each 30–60 Fe atoms in the sample. Only a small fraction of the deposited oxygen was reactive for CO oxidation. Pump-probe experiments at different time delays (0–2 s) between the pulses of nitrous oxide and the reducing agent indicated the markedly different mechanisms of the N2O–13CO and N2O–C3H8 reactions in the temperature range of 623–673 K. Fe-silicalite is active for propane oxidation in the presence of short-lived oxygen species, that are produced when N2O and C3H8 are pulsed simultaneously. Time delays between the N2O and C3H8 pulses greater than 0.1 s are sufficient to transform these active oxygen species for hydrocarbon conversion into inactive ones. In contrast, the oxidation of CO by N2O does not depend on the lifetime of the oxygen species in the range of time delays investigated. The mechanisms of the N2O-mediated 13CO and C3H8 oxidations differ as a consequence of the different interactions of the two reducing agents with iron species in the zeolite. Pulse experiments support the occurrence of the scavenging mechanism with both propane and carbon monoxide. In this mechanism, short-lived oxygen deposited by N2O is efficiently eliminated by the reductant. Distinctive to propane, the strikingly high affinity of carbon monoxide for isolated Fe3+ ions in the zeolite gives rise to an additional pathway for N2O reduction in the presence of chemisorbed CO species. These particular Fe3+–CO species were identified by in situ UV/vis and EPR spectroscopies (J. Catal. 223 (2004) 13). [Copyright &y& Elsevier]

The relation between the intrinsic mechanism of various N2O conversions over FeMFI catalysts and the nature of the active iron site(s) has been analyzed. To this end, direct N2O decomposition and N2O reduction with CO in the absence or presence of NO were investigated using a combination of transient pulse and steady-state techniques over steam-activated FeMFI zeolites with a similar iron content (0.6–0.7 wt% Fe) and different framework compositions (Si–Al, Si–Ga, Si–Ge, and Si). The forms of iron in the catalysts were characterized by UV/vis and HRTEM. The intrinsic reaction mechanism determines the optimal iron site distribution, which can be modulated by tuning the steaming temperature during activation. Oligonuclear iron oxo clusters in the zeolite channels are essential in direct N2O decomposition due to a faster desorption of O2 as compared to isolated ions. Such forms of active iron can be achieved at a lower steam-activation temperature over FeAlMFI and FeGaMFI (900 K) than over FeGeMFI and FeMFI (1150 K). Contrarily, zeolites with a more uniform distribution of isolated iron species lead to higher activities in N2O reduction with CO as compared to highly clustered catalysts. In this case, O-removal as CO2 is strongly accelerated vis-à-vis O2 desorption in direct N2O decomposition. The dual role of NO as a promotor in N2O decomposition and as an inhibitor in N2O reduction also supports the participation of different sites in both types of conversions. NO selectively inhibits N2O reduction over isolated iron ions, further evidencing the essential role of oligonuclear iron clusters in the NO-assisted N2O decomposition. [Copyright &y& Elsevier]

Steam-activated Fe-zeolites (MFI and BEA) are efficient catalysts for the N2O-mediated oxidative dehydrogenation of propane, with initial propylene yields up to 25% at 723 K, but deactivate as a result of coke formation. A tapered element oscillating microbalance (TEOM) coupled to GC analysis has been applied to correlate activity and deactivation by simultaneous measurements of reaction and coking. The presence of extraframework iron species, generated during steam treatment, is essential for producing active catalysts. The nature and distribution of extraframework iron species, the zeolite host, and the catalyst acidity have no significant effect on the initial propene yield, but strongly influence the deactivation behavior. FeZSM-5 shows a remarkable resistance against deactivation, while a very rapid and complete deactivation occurred in FeBEA. The initial propene yield over FeZSM-5 and FeBEA was remarkably higher than over commercial H-ZSM-5 and H-BEA (with 30–40 times lower iron content), although the residual activities after 400 min on stream were very similar. [Copyright &y& Elsevier]

The reduction of N2O by CO was investigated over FeMFI zeolites prepared by different methods including sublimation, liquid ion exchange, and hydrothermal synthesis followed by steam activation. This leads to catalysts with different nature and distribution of iron species, as characterized by HRTEM, UV/vis, and EPR techniques. A common denominator in the FeZSM-5 samples is the heterogeneous iron constitution, with a significant degree of clustering in the form of iron oxide particles. Iron clustering was suppressed in steam-activated Fe-silicalite, presenting a remarkable uniform distribution of isolated iron species. In the presence of CO, the conversion of N2O over the catalysts is strongly accelerated with respect to direct N2O decomposition. The reaction rate increases linearly with the molar CO/N2O feed ratio and strongly depends on the preparation method applied. A correlation was found between the fraction of isolated Fe(III) species in the as-prepared catalysts and the activity for N2O reduction with CO. Steam-activated Fe-silicalite, containing mostly isolated iron ions in extraframework positions, shows the highest activity per mole of iron, while the highly clustered liquid-ion-exchanged catalyst presents the lowest activity. In situ UV/vis and EPR studies evidence the participation of mononuclear iron ions in the N2O–CO reaction, and also support the involvement of oligonuclear FexOy species. The reaction mechanism is iron site dependent. Over isolated sites, the reduction of N2O with CO occurs via coordinated CO species on Fe3+ ions. The reaction over oligonuclear sites proceeds via a redox Fe3+/Fe2+ process with intermediate formation of O− radicals. [Copyright &y& Elsevier]

Preparation of steam-activated Fe-silicalite containing mainly isolated iron species in extraframework positions was essential for deriving structure-activity relationships in various N2O conversion reactions over iron zeolite catalysts. Characterization by UV–Vis/DRS revealed that any significant clustering of iron did not occur in this sample. Other steam-activated FeMFI zeolites, with different framework compositions or treated at higher temperatures, showed various degrees of clustering. The activity of the cluster-free Fe-silicalite was significantly higher in N2O reduction with C3H8 and CO. However, some level of association of iron species leads to higher activities in direct N2O decomposition. Due to the intrinsic reaction mechanism, this result demonstrates the sensitivity of reactions for the form of the iron species in Fe-zeolites, rather than the existence of a unique active site. [Copyright &y& Elsevier]

Abstract: The N2O-mediated oxidative dehydrogenation of propane over iron-containing MFI zeolites was studied by in situ diffuse reflectance Fourier transform infrared spectroscopy, complemented by analyses in a tapered element oscillating microbalance coupled with gas chromatography and characterization by X-ray diffraction, transmission electron microscopy, and N2 adsorption. Samples with different iron speciation and acidic properties, induced by the preparation method (ion-exchange and steam activation) and the framework composition (Fe–Al–Si, Fe–Ga–Si, and Fe–Ge–Si) were analyzed. Real-time monitoring of the reaction under operando conditions allowed us to gain insight into the mechanism and kinetics of deactivation and coke formation, as well as zeolite regeneration in air. Deactivation of iron zeolites in the oxidative dehydrogenation of propane is caused by coke deposition on active extra-framework iron species. The mechanism of coke formation and the nature of the deposits were similar over the samples, independent of the catalytic performance and deactivation pattern. Regeneration in air led to the disappearance of coke-related bands and the practically complete recovery of the original porosity, while the zeolite crystallinity remained intact. The initial propylene yield over the fresh and regenerated Fe–Ga–Si zeolites was the same, but the latter sample exhibited faster deactivation. This is attributed to a change of iron constitution in the first reaction–regeneration cycle. The alteration of the local environment of the iron species was indirectly concluded from the appearance of a band associated with Lewis centers in the infrared spectra of the regenerated zeolite. In support of this, TEM studies demonstrated an extensive degree of iron clustering as FeO x nanoparticles in the regenerated catalyst compared with the fresh and coked catalysts. [Copyright &y& Elsevier]

Abstract: Experimental and theoretical studies reveal performance descriptors and provide molecular-level understanding of HCl oxidation over CeO2. Steady-state kinetics and characterization indicate that CeO2 attains a significant activity level, which is associated with the presence of oxygen vacancies. Calcination of CeO2 at 1173K prior to reaction maximizes both the number of vacancies and the structural stability of the catalyst. X-ray diffraction and electron microscopy of samples exposed to reaction feeds with different O2/HClratios provide evidence that CeO2 does not suffer from bulk chlorination in O2-rich feeds (O2/HCl⩾ 0.75), while it does form chlorinated phases in stoichiometric or sub-stoichiometric feeds (O2/HCl⩽ 0.25). Quantitative analysis of the chlorine uptake by thermogravimetry and X-ray photoelectron spectroscopy indicates that chlorination under O2-rich conditions is limited to few surface and subsurface layers of CeO2 particles, in line with the high energy computed for the transfer of Cl from surface to subsurface positions. Exposure of chlorinated samples to a Deacon mixture with excess oxygen rapidly restores the original activity levels, highlighting the dynamic response of CeO2 outermost layers to feeds of different composition. Density functional theory simulations reveal that Cl activation from vacancy positions to surface Ce atoms is the most energy-demanding step, although chlorine–oxygen competition for the available active sites may render re-oxidation as the rate-determining step. The substantial and remarkably stable Cl2 production and the lower cost of CeO2 make it an attractive alternative to RuO2 for catalytic chlorine recycling in industry. [Copyright &y& Elsevier]

Abstract: Rationally designed RuO2-based Deacon catalysts can contribute to massive energy saving compared to the current electrolysis process in chemically recycling HCl to produce molecular chlorine. Here, we report on our integrated approach between state-of-the-art experiments and calculations. The aim is to understand industrial Deacon catalyst in its realistic surface state and to derive mechanistic insights into this sustainable reaction. We show that the practically relevant RuO2/SnO2 consists of two major RuO2 morphologies, namely 2–4 nm-sized particles and 1–3-ML-thick epitaxial RuO2 films attached to the SnO2 support particles. A large fraction of the small nanoparticles expose {110} and {101} facets, whereas the film grows with the same orientations, due to the preferential surface orientation of the rutile-type support. Steady-state Deacon kinetics indicate a medium-to-strong positive effect of the partial pressures of reactants and deep inhibition by both water and chlorine products. Temporal Analysis of Products and in situ Prompt Gamma Activation Analysis strongly suggest a Langmuir–Hinshelwood mechanism and that adsorbed Cl poisons the surface. Under relevant operation conditions, the reactivity is proportional to the coverage of a specific atomic oxygen species. On the extensively chlorinated surface that can be described as surface oxy-chloride, oxygen activation is the rate-determining step. DFT-based micro-kinetic modeling reproduced all experimental observations and additionally suggested that the reaction is structure sensitive. Out of the investigated models, the 2ML RuO2 film-covered SnO2 gives rise to significantly higher reactivity than the (101) surface, whereas the 1ML film seems to be inactive. [Copyright &y& Elsevier]

Abstract: The oxidation of HCl to Cl2 (Deacon process) was studied over RuO2-based catalysts in bulk and supported forms. RuO2 (7wt.%) was incorporated onto different TiO2 carriers (rutile, anatase, and P25) by deposition–precipitation of Ru(OH)2 followed by calcination. RuO2/TiO2-rutile exhibits the highest activity at ambient pressure in a continuous flow fixed-bed reactor. Insights into the mechanism of this experimentally demanding reaction on RuO2 and the influence of the TiO2-rutile carrier were gained by studies in the Temporal Analysis of Products (TAP) reactor at 623K. HCl multipulsing in the absence of O2 leads to chlorination of the catalysts with no detectable gas-phase Cl2 production. The chlorine uptake of RuO2 amounts to 0.16mmolCl , which enables to estimate that ca. 75% of the total surface Ru atoms (coordinatively unsaturated and bridge sites) are chlorinated, forming a RuO2− x Cl x oxychloride. RuO2 is also chlorinated by Cl2, but to a lesser extent compared to HCl. The chlorine uptake of fresh RuO2/TiO2-rutile per gram of sample was four times higher than that of fresh RuO2, namely due to chlorination of the high surface area carrier. Upon equilibration at ambient pressure under Deacon conditions, the TAP-derived chlorine uptake in the supported catalyst experienced a 6-fold decrease with respect to the fresh sample due to permanent chlorination. Pulsing of a mixture of O2 and HCl over the catalysts revealed that both gas-phase Cl2 evolution and H2O desorption are impeded processes. Pump–probe experiments of O2 and HCl evidenced the tight dependence of the net Cl2 production on both the oxygen and chlorine coverage. In addition, a limited contribution of lattice surface species could be detected by the production of small amounts of Cl2 at very low coverages. The equilibration procedure (ambient or TAP conditions) influences the reaction mechanism and the net Cl2 production, giving account of the reaction complexity due to the highly dynamic state of the catalyst surface. The Deacon process on RuO2− x Cl x -based catalysts can be mostly described by a Langmuir–Hinshelwood scheme with a minor 2D Mars–van Krevelen contribution. [Copyright &y& Elsevier]

A temporal analysis of products (TAP) reactor was used to study relationships between the mechanism of direct N2O decomposition over metal-loaded zeolites and their resulting activity. Rh-ZSM-5 (prepared by incipient wetness) and Fe-ZSM-5 (prepared by liquid-ion exchange) were chosen as prototypic catalysts displaying low (<550 K) and high (>650 K) temperature activity, respectively. Transient studies at the same contact time revealed the higher activity of Rh-ZSM-5 below 623 K and significantly stronger N2O adsorption over Rh species than over Fe species in the zeolites. Several microkinetic models were applied for simultaneous fitting the transient responses of N2O, N2, and O2. Classical reaction schemes failed to describe the experimental data. The preferred models of N2O decomposition over Rh-ZSM-5 and Fe-ZSM-5 differ in the reaction pathways of O2 formation. For both catalysts, free active metal sites (*) and those occupied by monoatomic oxygen species (*-O) from N2O participate in the decomposition of gas-phase N2O. Gas-phase O2 is formed directly on N2O interaction with *-O over Rh-ZSM-5, whereas the latter reaction over Fe-ZSM-5 leads to a surface bi-atomic oxygen species (O-*-O), followed by its transformation to *-O2. The latter species desorbs as molecular oxygen. Comparison of ion-exchanged and steam-activated Fe-ZSM-5 [J. Phys. Chem. B 110 (2006) 22586] revealed that the reaction mechanism is independent of the iron constitution induced by the preparation and activation routes, despite important differences in catalytic activity. Our quantitative microkinetic analysis demonstrated that both the stronger reversible N2O adsorption and, most importantly, the faster desorption of O2 are distinctive mechanistic features of Rh-ZSM-5, likely indicating its high de-N2O activity. [Copyright &y& Elsevier]