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Abstract: Selectivity control in heterogeneously catalyzed hydrogenation of conjugated hydrocarbons (ene-yne and diene compounds) is a challenging task. Available studies on the topic mainly encircle 1,3-butadiene as the substrate and palladium as the catalyst, while more elaborated playground molecules and other metals remain largely unexplored. This study investigates the gas-phase hydrogenation of valylene (2-methyl-1-butene-3-yne) and isoprene (2-methyl-1,3-butadiene) over Pd, Pb-poisoned Pd, CO-modified Pd, Cu, Ni, and bimetallic Custs. Chemoselectivity, regioselectivity, full hydrogenation, and Crmation/scission footprints of the catalytic systems at different inlet hydrogen-to-hydrocarbon ratios and conversion degrees have been rationalized. Complementary studies of 3-methylbutyne and 1-penten-4-yne hydrogenation were carried out in order to analyze (i) the impact of isomerization on the observed mono-olefin distribution in valylene/isoprene hydrogenation and (ii) the conjugation issue in partial ene-yne hydrogenation. Our results lead to an improved understanding of hydrogenation of polyunsaturated hydrocarbons and open doors to design more selective heterogeneous catalysts and related processes for this practically important class of reactions. [Copyright &y& Elsevier]

Abstract: Alkyne hydrogenation, a widely used process in industry to purify olefin streams, comprises a prototype reaction to understand selectivity in heterogeneously catalyzed reactions. The selectivity of the reaction on palladium catalysts to the alkene, alkane, or oligomers strongly depends on the state of the (sub)surface; i.e., the occurrence of complex carbide/hydride phases. In practice, hydrogenation reactors in C2 and C3 cuts of steam crackers require continuous CO feeding in order to enhance the alkene selectivity of palladium-supported catalysts. In the present work, we have studied the impact of carbon monoxide on the formation of carbide and hydride phases as a standpoint to derive structure–performance relationships under realistic process conditions. For this purpose, catalytic tests on a standard 1wt.% Pd/Al2O3 and Density Functional Theory on Pd(111) were combined. The influence of: (i) the alkyne (ethyne and propyne), (ii) the hydrogen:alkyne ratio (1–10), (iii) the carbon monoxide:hydrogen ratio (0–0.2), and (iv) the catalyst pretreatment on the product distribution was assessed in a continuous flow fixed-bed reactor at ambient pressure. In absence of CO, subtle changes in the hydrogen:alkyne ratio generate undesired products. Carbon monoxide enables the external control of the catalyst state by suppressing the formation of subsurface hydride and carbide phases, thereby stabilizing a high alkene yield in a broad range of feed hydrogen:alkyne ratios. This scenario contrasts with the more fragile regime of the hydride–carbide phases under CO-free conditions. DFT calculations obtained a single Brønsted–Evans–Polanyi relationship independently of the state of the catalyst (carbide, hydride, CO-covered) and the alkyne–alkene–alkane set (C2, C3). [Copyright &y& Elsevier]