1. Dry-processed technology for flexible and high-performance FeS2-based all-solid-state lithium batteries at low stack pressure.
- Author
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Shen, Chao, Hu, Libin, Tao, Haihua, Liu, Yiqian, Li, Qiuhong, Li, Wenrong, Ma, Tengzhou, Zhao, Bing, Zhang, Jiujun, and Jiang, Yong
- Subjects
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POLYTEF , *SOLID state batteries , *LITHIUM cells , *ENERGY storage , *ENERGY density , *METAL sulfides , *TRANSITION metals - Abstract
[Display omitted] • PTFE-based dry-processed technology is used to prepare flexible Li 6 PS 5 Cl membrane and FeS 2 composite cathode membrane. • Due to the robust adhesion of PTFE, intimate contact is obtained at 100 MPa which is one-fifth of conventional pressure. • PTFE attaches the electrochemical sluggish products to an ion–electron conductive network to improve cyclic stability. • The flexible FeS 2 -ASSLBs exhibit excellent cyclic stability under the stack pressure of 100 MPa. All-solid-state lithium batteries (ASSLBs) are considered promising energy storage systems due to their high energy density and inherent safety. However, scalable fabrication of ASSLBs based on transition metal sulfide cathodes through the conventional powder cold-pressing method with ultrahigh stacking pressure remains challenging. This article elucidates a dry process methodology for preparing flexible and high-performance FeS 2 -based ASSLBs under low stack pressure by utilizing polytetrafluoroethylene (PTFE) binder. In this design, fibrous PTFE interweaves Li 6 PS 5 Cl particles and FeS 2 cathode components, forming flexible electrolyte and composite cathode membranes. Beneficial to the robust adhesion, the composite cathode and Li 6 PS 5 Cl membranes are tightly compacted under a low stacking pressure of 100 MPa which is a fifth of the conventional pressure. Moreover, the electrode/electrolyte interface can sustain adequate contact throughout electrochemical cycling. As expected, the FeS 2 -based ASSLBs exhibit outstanding rate performance and cyclic stability, contributing a reversible discharged capacity of 370.7 mAh g−1 at 0.3C after 200 cycles. More importantly, the meticulous dQ/dV analysis reveals that the three-dimensional PTFE binder effectively binds the discharge products with sluggish kinetics (Li 2 S and Fe) to the ion–electron conductive network in the composite cathode, thereby preventing the electrochemical inactivation of products and enhancing electrochemical performance. Furthermore, FeS 2 -based pouch-type cells are fabricated, demonstrating the potential of PTFE-based dry-process technology to scale up ASSLBs from laboratory-scale mold cells to factory-scale pouch cells. This feasible dry-processed technology provides valuable insights to advance the practical applications of ASSLBs. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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