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To ensure stability for low-cost electronics used in direct contact with ionic solutions (such as electronic biosensors), electrodes are frequently passivated to protect against current leakage, which leads to corrosion. The epoxy-based polymer SU-8 yields favorable properties for passivation against ionic solutions. However, it is nearly universally patterned via cleanroom techniques, which increases device cost and fabrication complexity. Printing electronic components has been shown to be a viable approach for decreasing fabrication cost. Previous reports on SU-8 printing focus on the resultant printed structure, with little emphasis on its subsequent use as a passivation layer. Here, we demonstrate the printing of SU-8 with an aerosol jet printer using ultrasonic aerosolization. We show that SU-8 can be printed without reformulation, and that printed SU-8 is a viable passivation layer over conductive silver lines, when tested in ionic solutions. Extending the printed SU-8 film beyond the underlying conductive electrodes by 100 μm produced a decrease in leakage current by six orders of magnitude and resulted in high stability over 20 voltage sweeps. Finally, we optimized the post-printing cure time to 15 min at 160°C, which further minimized leakage current. While the development of low-cost, electronic biosensing devices has increasingly moved towards printing methods, the lack of a printed passivation strategy has hindered this transition. The advancements made in this study towards an aerosol jet printable SU-8 passivation layer provide useful progress towards a fully printed, stable electronic biosensing device. [ABSTRACT FROM AUTHOR]

Here, we report a previously unreported low-temperature curable barium strontium titanate (BaXSr1−XTiO3) or BST dielectric nanoparticle ink which shows a high dielectric tunability for printed electronics/additive manufacturing applications. The newly formulated BST ink is optimized to print in aerosol jet printers and can be cured at 150°C, which will allow the fabrication of tunable radio-frequency (RF) and microwave (MW) devices on a wide range of flexible substrates. Characterization of high-frequency dielectric properties showed a high dielectric tunability (~ 15% at 10 GHz with 10 V/µm) and a high dielectric constant (~ 16 at 10 GHz). The linear-reversible tunability, which is very important for tunable devices, was confirmed by the tunability testing at 10 GHz. Characterization of temperature-dependent dielectric properties found < 10% variations of the dielectric constant at 10 GHz from −50°C to 125°C for this BST ink. Detailed information on BST nanoparticle characterization, ink formulation and characterization of dielectric properties is discussed. [ABSTRACT FROM AUTHOR]

Zinc oxide (ZnO) thin films have remarkable versatility in sensor applications. Here, we report simple ink synthesis and printing methods to deposit ZnO photodetectors on a variety of flexible and transparent substrates, including polyimide (Kapton), polyethylene terephthalate, cyclic olefin copolymer (TOPAS), and quartz. X-ray diffraction analysis revealed the dependence of the film orientation on the substrate type and sintering method, and ultraviolet-visible (UV-Vis) absorption measurements revealed a band edge near 380 nm. van der Pauw technique was used to measure the resistivity of undoped ZnO and indium/gallium-codoped ZnO (IGZO) films. IGZO films showed lower resistivity and larger average grain size compared with undoped ZnO films due to addition of In and Ga, which act as donors. A 365-nm light-emitting diode was used to photoirradiate the films to study their photoconductive response as a function of light intensity at 300 K. The results revealed that ZnO films printed by aerosol jet and inkjet techniques exhibited five orders of magnitude photoconductivity, indicating that such films are viable options for use in flexible photodetectors. [ABSTRACT FROM AUTHOR]