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Dissipation, residues and risk assessment of lufenuron during kumquat growing and kumquat processing were investigated under field and household conditions. The QuEChERS technique with high-performance liquid chromatography tandem mass spectrometry (HPLC-MS/MS) was used to detect lufenuron residues content in kumquats and its processed products. The recoveries were 82.3–102.8% at a spike level of 0.005–0.5 mg kg−1, the relative standard deviations (RSDs) were 1.1–9.4%. The dissipation kinetics data showed that lufenuron in kumquats were degraded with the half-lives of 9.12–12.60 days. The terminal residues of lufenuron in kumquats were 0.064–0.107 mg kg−1 after application one times with a pre-harvest interval (PHI) of 14 days under the designed dosages. The juicing process can significantly reduce the residues of lufenuron in kumquats juice, and the processing factor (PF) value of juicing process was 0.15. The chronic dietary exposure assessment risk quotient (RQ) values of lufenuron in kumquats fruit and juice for different consumers were 0.71–2.13% and 0.37–0.86%, all of the RQ values were lower than 100%. The results from this study are important reference for Chinese governments to develop criteria for the safe and rational use of lufenuron on kumquats and monitor the quality safety of agricultural products and protecting consumer health. • Residue behaviorof lufenuron in kumquats during growing and processing is reported for the first time. • The degradation half-life of lufenuron showed that lufenuron degrades relatively slowly. • The juicing process can significantly reduce the residues of lufenuron in kumquats juice. • Dietary exposure risks associated with lufenuron in kumquats fruit and juice in China are all not a health concern. [ABSTRACT FROM AUTHOR]