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Synthetic interlayers with multiple functions and structural stability have a high potential to construct novel thin film composite (TFC) membranes with demanding permselective property for precise separations. Herein, a functional interlayer derived from the polyelectrolyte-based layer-by-layer (LBL) self-assembly is reported to prepare interlayer engineered organic solvent nanofiltration (OSN) membranes using β-cyclodextrin (β-CD) as a monomer via interfacial polymerization (IP) process. Compared to the interlayer-free OSN membrane, a smoother selective layer with higher crosslinking degree is obtained for our developed membranes, enabling an improved organic dye rejection (e.g. , 91.9% for methyl orange and 98.8% for brilliant blue R). Importantly, the LBL-aided β-CD nanofilm exhibits competitive permeances towards both polar (e.g. , methanol, 5.8 LMH/bar) and nonpolar solvents (e.g. , hexane, 7.0 LMH/bar). These performances can be attributed to the multiple roles of LBL-based interlayer as preventing the intrusion of selective layer and creating dual linkages (i.e. , amide and ester), along with tailoring the physicochemical properties of caped β-CD nanofilm. Besides, the newly developed OSN membrane can discriminate between dye molecules with similar molecular weights and same charge but different molecular configurations. Meanwhile, its good structural integrity and long-term stability are also demonstrated by the 7-day filtration test using tetracycline in methanol and β-carotene in hexane, respectively, as evidence of constant solute rejections (≥90%) during the entire filtration process. This work unravels the functions of LBL-based interlayer in enhancing the OSN performance, offering new insights into shaping the development of interlayer engineered OSN membranes for real-life applications. [Display omitted] • An interlayer derived from polyelectrolyte-based LBL is constructed for OSN application. • The multiple roles of LBL-based interlayer in tailoring β-CD nanofilm are investigated. • Interlayered membranes possess high permeances for both polar and nonpolar solvents. • Structural integrity and long-term stability are confirmed by a 7-day filtration test. [ABSTRACT FROM AUTHOR]

Electrospun polymeric membranes are promising substrates for thin-film composite (TFC) membranes due to their unique interconnected pores and high porosity. However, it is still challenging to fabricate desirable electrospun substrates for organic solvent nanofiltration (OSN) owing to the relatively complex processing procedures and the organic operating environment. In this work, solvent-resistant electrospun polyimide (PI) nanofiber substrates were successfully fabricated through electrospinning followed by chemical cross-linking and heat-pressing. The cross-linking step improved the solvent tolerance of the membranes, while the heat-pressing step reduced the substrate pore size and surface roughness. However, it was found that heat-pressing at high temperatures (>140 °C) could degrade the cross-linking of PI, undermining their solvent-resistant property. A polyamide thin film layer was then synthesized on the solvent-resistant electrospun nanofibrous substrates via interfacial polymerization using reactant monomers m -phenylenediamine (MPD) and trimesoyl chloride (TMC). The TFC membranes exhibited excellent acetonitrile and acetone permeabilities of 31.28 ± 1.93 and 26.58 ± 1.13 L m−2 h−1 bar−1, respectively, with acid fuchsin (585 Da) and methyl orange (327 Da) rejections of 98.55 ± 1.24% and 92.42 ± 1.66%, respectively, in acetone. This study successfully demonstrated the potential use of electrospun PI nanofibers substrates for TFC membranes in OSN. [Display omitted] • Solvent resistant nanofibrous PI substrates were prepared by electrospinning followed by chemical cross-linking and heat-pressing. • Heat-pressing influenced the PI substrates' surface properties and solvent resistance, and the optimal point was 140 °C. • Polyamide thin film was synthesized on the PI substrates via interfacial polymerization for OSN application. • Acetone permeability was 26.58 L m−2 h−1 bar−1 with high rejection to acid fuchsin and methyl orange. [ABSTRACT FROM AUTHOR]

Polyamide thin film membranes have shown outstanding performance in organic solvent nanofiltration (OSN). However, it is still challenging to produce polyamide hollow fibres for OSN, mainly due to limited solvent resistance of hollow fibre substrates and the difficulty to synthesize polyamide thin film on the surface of hollow fibre substrates. In this study, polyamide-based hollow fibre composite members for low pressure OSN were successfully developed. Solvent resistant polyimide hollow fibre substrates were first prepared through a non-solvent induced phase separation process, followed by chemical cross-linking with hexamethylene diamine. A polyamide thin film layer was then synthesized via interfacial polymerization, by circulating the reactant monomers including polyethyleneimine (PEI), piperazine (PIP) and trimesoyl chloride (TMC) through the hollow fibre lumen. The polyamide thin film with a thickness of ~60 nm was formed on the inner surface of the hollow fibre substrates. The membranes exhibited excellent nanofiltration (NF) performance under 2 bar operating pressure. The permeability of water, acetone and isopropanol was 6.8, 11.6 and 4.5 l m−2 h−1 bar−1, respectively. The membranes also achieved 99.9% and 91.8% rejection to rose bengal (1017 Da) and acid fuchsin (585 Da), respectively, in acetone. Furthermore, a 72-h filtration test was conducted and the membrane showed steady performance throughout the testing period. This study demonstrates the possibility of fabricating polyamide hollow fibre membranes for organic solvent nanofiltration at low pressure, which is desirable for practical applications. • Solvent resistant polyimide hollow fibre membranes were fabricated through chemical cross-linking. • Polyamide-based (PEI/PIP) layer was formed onto polyimide substrate to obtain a relatively loose selective layer. • Membranes achieved 11.6 and 4.5 l m−2 h−1 bar−1 permeability in acetone and isopropanol at 2 bar respectively. • Membranes maintained more than 90% rejection for acid fuchsin in 72-h filtration test, showing stable OSN performance. [ABSTRACT FROM AUTHOR]