Search

The next generation of proton exchange membrane fuel cells (PEMFCs) require a substantial reduction or elimination of Pt-based electrocatalyst from the cathode, where O 2 reduction takes place. The most promising alternative to Pt is atomic Fe embedded in N-doped C (Fe–N–C). Successful incorporation of Fe–N–C in PEMFCs relies on a thorough understanding of the catalyst layer properties, both ex situ and in situ , with tailored electrode interface engineering. To help resolve this conundrum, we provide a quantitative protocol on the optimisation of I/C for Fe–N–Cs. It is demonstrated that a high pore volume (3.33 cm3 g−1 FeNC) Fe–N–C catalyst requires a sufficiently high ionomer to catalyst mass ratio (I/C, 2.8≤I/C ≤ 4.2) for optimum PEMFC activity under H 2 /O 2. Emerging electrochemical techniques (distribution of relaxation times and Fourier transformed alternating current voltammetry) were used to deconvolute for the first time the trade-off between proton and electron resistance and accessible FeN x active site density with increasing ionomer loading. These findings highlight the significant impact of tuning the I/C ratio based on the catalyst layer properties and feature the power of evolving electrochemical tools for optimising performance in PEMFCs and other electrochemical devices. [Display omitted] • In situ FTacV quantified Fe–N–C electrochemical active site density in fuel cell. • Fe–N–C active site density and current density correlated with ionomer loading. • DRT quantified resistance to proton transport and oxygen diffusion in fuel cell. • Fe–N–C to ionomer ratio optimised based on quantitative protocol. [ABSTRACT FROM AUTHOR]

Developing the low-cost, highly active carbonaceous materials for oxygen reduction reaction (ORR) catalysts has been a high-priority research direction for durable fuel cells. In this paper, two novel N-doped carbonaceous materials with flaky and rod-like morphology using the natural halloysite as template are obtained from urea nitrogen source as well as glucose (denoted as GU) and furfural (denoted as FU) carbon precursors, respectively, which can be directly applied as metal-free electrocatalysts for ORR in alkaline electrolyte. Importantly, compared with a benchmark Pt/C (20wt%) catalyst, the as-prepared carbon catalysts demonstrate higher retention in diffusion limiting current density (after 3000 cycles) and enhanced methanol tolerances with only 50-60mV negative shift in half-wave potentials. In addition, electrocatalytic activity, durability and methanol tolerant capability of the two N-doped carbon catalysts are systematically evaluated, and the underneath reasons of the outperformance of rod-like catalysts over the flaky are revealed. At last, the produced carbonaceous catalysts are also used as cathodes in the single cell H 2 /O 2 anion exchange membrane fuel cell (AEMFC), in which the rod-like FU delivers a peak power density as high as 703 mW cm −2 ( vs. 1106 mW cm −2 with a Pt/C benchmark cathode catalyst). [ABSTRACT FROM AUTHOR]

Sustainable and green manufacturing of hard carbon (HC) material in a low-cost way is the key issue in promoting its industrial applications in Na-ion batteries (SIB). Nowadays, most synthesis ways to prepare HC need the help of chemical reagents to improve its Na-ion storage performance. Herein, we firstly developed a completely green biological fermentation technology to prepare HCs on a large scale using cheap and renewable carbon sources of various biomass starch. Pre-treatment by bio-fermentation can effectively modify the carbon precursor for facile pyrolysis to fabricate starch-based HCs, and make its internal microstructure with larger interlayer spacing, more disordered structure and abundant closed micropores. Finally, a case of cornstarch-based hard carbon exhibits a high reversible capacity of 335 mA h g−1 at a current density of 30 mA h g−1 and high rate performance with a reversible capacity of 140.6 mA h g−1 even at a high current of 5 A g−1 as well as long cycling stability. In-situ Raman spectra, ex-situ SAXS and ex-situ XPS tests during discharge and charge process reveal the pore filling mechanism of quasi-metallic Na in hard carbon anode. Such a "bread-making"strategy is a facile and scalable route to fabricate various starch-based hard carbons with improved performance, demonstrating a very practically promising application for industrial manufacture. • A green biological fermentation technology to prepare HCs is firstly developed. • Renewable carbon sources of various biomass starch derived HCs are achieved. • Bio-fermentation effectively improve interlayer spacing with abundant closed micropores. • HC with a reversible capacity of 335 mA h g−1 and long cycling stability is demonstrated. • Such a "bread-making" strategy is a scalable route to fabricate hard carbons at a kilogram. [ABSTRACT FROM AUTHOR]