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The approach used by Materials Science and Engineering is revealing new aspects in the structure and properties of biological materials. The integration of advanced characterization, mechanical testing, and modeling methods can rationalize heretofore unexplained aspects of these structures. As an illustration of the power of this methodology, we apply it to biomineralized shells, avian beaks and feathers, and fish scales. We also present a few selected bioinspired applications: Velcro, an Al2O3-PMMA composite inspired by the abalone shell, and synthetic attachment devices inspired by gecko., (Copyright © 2010 Elsevier Ltd. All rights reserved.)

The armadillo has a unique protective bony armor, called the osteoderm, which confers to its shell-like skin distinctive mechanical properties. The top layer of the shell is made out of a dark-brown keratin layer with bimodal size scales. Beneath the keratin layer, the osteoderm consists of hexagonal or triangular tiles having a composition that is the same as bone. The tiles are connected by non-mineralized collagen fibers, called Sharpey's fibers. The tough and highly mineralized tiles have a tensile strength of approximately 20 MPa and toughness of around 1.1 MJ/m3. In comparison, the hydrated osteoderm has a lower tensile strength of ∼16 MPa and a toughness of 0.5 MJ/m3. The tensile failure occurs by the stretching and rupture of the Sharpey's fibers. In a specially designed punch test in which an individual tile is pushed out, the shear strength is ∼18 MPa, close to the tensile strength of the osteoderm. This surprising result is interpreted in terms of deformation in the Sharpey's fibers in the hydrated condition. The armadillo shell and a turtle shell are compared, with their corresponding similarities and differences., (Copyright © 2010 Elsevier Ltd. All rights reserved.)

The microstructure and mechanical behavior of simple product geometries produced by layered manufacturing using the electron beam melting (EBM) process and the selective laser melting (SLM) process are compared with those characteristic of conventional wrought and cast products of Ti-6Al-4V. Microstructures are characterized utilizing optical metallography (OM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM), and included alpha (hcp), beta (bcc) and alpha(') (hcp) martensite phase regimes which give rise to hardness variations ranging from HRC 37 to 57 and tensile strengths ranging from 0.9 to 1.45 GPa. The advantages and disadvantages of layered manufacturing utilizing initial powders in custom building of biomedical components by EBM and SLM in contrast to conventional manufacturing from Ti-6Al-4V wrought bar stock are discussed.