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Controlled release formulations of thermoplastic starch (TPS) matrix were prepared by extrusion granulation and injection molding of tablets. The compositions contained glycerol, water and on occasion urea plasticizers, glycerol-monostearate; Ca-stearate lubricants and Na-benzoate drug representing component, in addition to the starch. The lubricants and especially the urea reduce the complex viscosity of the TPS considerably facilitating the injection molding process-ability. DSC thermal analysis demonstrated, the urea is in a molecular dispersed form in the extruded granules and Raman microscopic mapping showed an under micron sized dispersion of Na-benzoate in injection molded tablets. Both the extrusion and the injection molding processing resulted retard release character of the active component.

In this work we aimed at forming partially recycled polymer composites of appropriate mechanical properties and flame retardancy. Multilayer composite structures proved to be suitable to fulfill all of these requirements. Core-shell structures presented here contain two-component thermosets, i.e. epoxy, recycled polyurethane and polyisocyanurate, as matrices reinforced with waste fillers such as short basalt fibers and wood chips. Flame retardancy and mechanical properties of the core-shell structures were investigated by the conventional methods of characterization. The developed cost-effective multilayer composites can be applied as heat and sound insulating panels e.g. multifunctional sheets for construction or automotive industry.

Basalt fibers, similarly to other silicate fibers, can be introduced into both thermoplastic and thermosetting polymer matrices. In this work some basalt fiber reinforced polypropylene composites were investigated. The fiber-matrix adhesion was improved by commercial and non-commercial maleic anhydride derivatives. The latter types, called reactive surfactants, were prepared in laboratory scale and the progress of the syntheses was determined by Raman microscopy. The additives allowed performing reactive interface modification during the compounding process. Due to the interface modification with the additives in low concentration the mechanical properties improved. The boundary layers on the surface of the reinforcing fibers were observed using scanning electron microscopy (SEM).

The Raman microscope is one of the most convenient instruments for analyzing the structural characteristics and changes in the interfacial region of multicomponent systems. This is confirmed by the results obtained in the field of packaging materials, nanocomposites, and basalt fibre reinforced composites. In the course of this study, the chemical character of the surface and interfacial regions were investigated and, in addition, the local characteristics of the crystallization process of the polymer matrix could be determined.

Polypropylene-based composites were prepared containing non-treated and various treated cotton fibre and wood flakes. A correlation was observed among the fibre treatment and compounding parameters, mechanical and discoloration properties. The structural changes in fibres were demonstrated by Raman spectroscopic and DSC measurements. The possibility for forming cellulose fibre containing flame retardant composites was also investigated. The efficiency of various treatments on compounding, discoloration and mechanical properties enhance in the following order: no treatment < non ionic surfactant < reactive silicone segment containing non ionic surfactant < special silylation treatment. The best results obtained with the special silylation treatment were explained with the more organophilic character and by the thermal stability of the treated fibres. Cellulose fibre as a polyol-charring component and ammonium-polyphosphate together constitute a high performance intumescent flame retardant system in the PP matrix.

Flame retarded polyethylene compounds were prepared using a series of aluminium hydroxide of different particle size applying a milling processes and special precipitation technologies. The processability and flame retardant efficiency of the flame retarded systems were compared. The effects of various surface modifications were analysed in case of one selected type of aluminium hydroxide. A silicone terminated reactive surfactant promoted not only the processability but also the flame retardant efficiency. Noise damping sheets were prepared by simultaneous application of aluminium hydroxide and barium sulphate in an elastomer blend matrix. V0 flame retardant grade could be achieved this way accompanied with improvement in the acoustic properties and maintenance of the mechanical properties.

Addition of Ammonium Polyphosphate/Polyamide-6 system is known to provide flame retardancy in many polymers blends via an intumescent process. Particulate fillers (talc and calcium carbonate) are used in large quantities in PP. Combination of fillers in PP can modify the properties of the polymeric matrix. This study investigates the effect of fillers (talc and calcium carbonate) on the fire performance of the Polypropylene/Ammonium polyphosphate/Polyamide-6 blend. It is shown that the fire performance strongly depends on the nature of the filler used. Talc increases and calcium carbonate decreases in the fire performance of the blend.

New reactive additives were synthesised and used as interface modifiers in different multicomponent polyolefine systems. The synthesis was carried out in computer-controlled reactor by means of Diels-Alder reaction and condensation. These additives are capable of combining the benefits of dispersing and coupling agents. A part of the synthesised reactive surfactants have also synergistic effect in flame retardant systems. Their surface-active character facilitates the reactive compounding. The undesirable transport processes of stabilisers and components of flame-retardants in polyolefine systems could be effectively controlled by interface modification.