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Thermo-mechanical processing of refractory high entropy alloys (RHEAs) at high temperatures is very important. It is an effective method of modifying the microstructure, properties, and shaping into final components after casting. Using the Scopus database, 57 articles relating to the hot deformation of refractory high entropy alloys were extracted from 2011 to 2022. Despite the limited number of articles on hot deformation of RHEAs, it is important to find out if the dominant softening mechanisms reported in other metallic alloys are evident. This is the main impetus for this study since the hot deformation behavior has not been comprehensively studied. All the probable mechanisms influencing deformation in metallic alloys, such as work hardening, dynamic recrystallization, and dynamic recovery, have also been observed in RHEAs. The bulging phenomenon, serrated grain boundaries, and necklace-like structures reported in metallic alloys have also been detected in hot deformed RHEAs. Unsafe deformation behavior such as cracks that have been reported in metallic alloys, have also been observed in RHEAs. This review has provided a comprehensive study on the hot working processes of RHEAs and highlighted critical gaps for future research direction with some suggested limitations.

Additive manufacturing (AM) technologies and advances made globally in medicine, construction, aerospace, and energy sectors are discussed. The paper further explores the current state of AM innovation and development landscape in Africa as a late comer to this area of smart manufacturing. Peer-reviewed and published literature were retrieved from Scopus database from 2005 to 2021 and analysed. In Africa, out of 500 published articles, South Africa has the highest research throughput, whereas about two-thirds of the continent is not actively participating in this burgeoning field. The main AM techniques most widely used are selective laser melting, fused deposition modelling, and direct energy deposition. Globally, there is an interplay of computational (machine learning and mechanistic models) and experimental approaches to understanding the physical metallurgy of AM techniques and processes. Though this trend is consistent with global practices, Africa lags the world in AM technologies, a niche that could leapfrog the manufacturing sector. Thus, Africa need to foster collaborative partnership within and globally to become an active global player in this industry.

The structural characteristics, mechanical and damping properties of stir-cast Al-10 wt.% Zn based composites developed using 6 and 8 wt.% Cu, and 8 wt.% SiC particles as reinforcements, were investigated. The low porosity (

In this study, we show that optimising cutting forces as a machining response gave the most favourable conditions for turning of Ti-6Al-4V alloy. Using a combination of computational methods involving DEFORM simulations, Taguchi Design of Experiment (DOE) and analysis of variance (ANOVA), it was possible to minimise typical machining response such as the cutting force, cutting power and chip-tool interface temperature. The turning parameters that were varied in this study include cutting speed, depth of cut and feed rate. The optimum turning parameter combinations that would minimise the machining responses were established by using the “smaller the better” criterion and selecting the highest value of Signal to Noise Ratio. Confirmatory simulation revealed that using cutting speed of 120 m/min, 0.25 mm depth of cut and 0.1 mm/rev feed rate, the lowest cutting force of 88.21 N and chip-tool interface temperature of 387.24 °C can be obtained. Regression analysis indicated that the highest correlation coefficient of 0.97 was obtained between cutting forces and the turning parameters. The relationship between cutting forces and the turning parameters was linear since first-order regression model was sufficient.

The response of two different types of aluminium matrix composites (AMCs) reinforced with silicon carbide ceramic particulates or nickel metallic particulates to hot compression testing parameters was evaluated. The composites were produced via two-step stir-casting technique. Axisymmetric compression testing was performed on the samples at different deformation temperatures of 220 and 370 °Ϲ, 0.5 and 5 s−1 strain rates and total strains of 0.6 and 1.2. The initial and post-deformed microstructures were studied using optical and scanning electron microscopy. The results show that flow stress was significantly influenced by imposed deformation parameters and the type of reinforcements used in the AMCs. Nickel particulate reinforced aluminium matrix composite (AMC) showed superior resistance to deformation in comparison with silicon carbide reinforced AMC under the different testing conditions. In both AMCs, work hardening, dynamic recovery and dynamic recrystallisation influenced their response to imposed parameters. The signature of dynamic recrystallisation was very apparent in aluminium matrix composite reinforced with nickel particulates.

An overview of welding methods and process parameters and its effects on mechanical behaviour and structural integrity of magnesium and its alloys are discussed. These alloys are less dense and beneficial structural alloys for improved energy efficiency, eco-friendliness and driver of circular economic model for sustainable design and innovative ecosystem. While the application of Mg-alloys is projected to increase, understanding the mechanical behaviour and structural integrity of welded joints are critical. Thus, fusion and solid-state welding processes of these alloys are discussed with emphasis on mechanical characterization. Laser welding is the most effective fusion welding technique for most Mg alloys whereas, the predominant solid-state method is friction stir welding. The importance of process variables such as heat inputs, welding velocity (speed) and post weld treatments on the microstructural evolution, on mechanical and physical properties of the distinct zones of the weld joints are described. The weldment is the most susceptible to failure due to phase transformation, defects such as microporosity and relatively coarse grain sizes after solidification. The implication of the design of quality weld joints of Mg alloys are explored with areas for future research directions briefly discussed.

Machining is one of the major contributors to the high cost of titanium-based components. This is as a result of severe tool wear and high volume of waste generated from the workpiece. Research efforts seeking to reduce the cost of titanium alloys have explored the possibility of either eliminating machining as a processing step or optimising parameters for machining titanium alloys. Since the former is still at the infant stage, this article provides a review on the common machining techniques that were used for processing titanium-based components. These techniques are classified into two major categories based on the type of contact between the titanium workpiece and the tool. The two categories were dubbed conventional and non-conventional machining techniques. Most of the parameters that are associated with these techniques and their corresponding machinability indicators were presented. The common machinability indicators that are covered in this review include surface roughness, cutting forces, tool wear rate, chip formation and material removal rate. However, surface roughness, tool wear rate and metal removal rate were emphasised. The critical or optimum combination of parameters for achieving improved machinability was also highlighted. Some recommendations on future research directions are made.

Isothermal compression testing of BLA-SIC hybrid reinforced Aluminium composites was performed on Gleeble 3500 thermomechanical simulator under different deformation temperatures (300–400 °C) and strain rates (0.01–1 s‑1). The flow behaviour and the softening mechanisms were established using the trend of the stress-strain curves, activation energy and microstructural examination. The results showed that flow stress increased with decreasing temperature; but was not entirely strain rate sensitive − a characteristic identified in some Al 6XXX based metallic systems. Also, uncharacteristic flow stress oscillations were observed at strain rates of 0.01 and 0.1 s‑1 while steady state flow stress was observed at 1 s‑1. The hot working activation energy was ∼290.5 kJ/mol which was intermediate to the range of 111–509 kJ/mol reported in literature for various Al based composites. It was proposed that at strain rates of 0.01 and 0.1 s‑1, dynamic recrystallization and/or dislocations-reinforcements interactions were the dominant deformation mechanism(s), while at 1 s‑1, dynamic recovery was predominant.