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Gradient porous structures based on triply periodic minimal surfaces offer exceptional specific strength and multi-functionality. However, strain heterogeneity complicates their deformation mechanisms and fracture modes. In this study, we fabricated a series of gradient porous NiTi alloys based on gyroid (G), diamond (D), and I-WP (I) unit cells, with porosities ranging from 50% to 70%. Surprisingly, the I structure exhibited an abnormally high compressive strength of nearly 600 MPa at around 50% porosity, more than twice that of the G and D structures. This performance gap was attributed to the activation of mixed deformation mechanisms and distinct fracture modes. While the G structure showed a uniform radial strain distribution, the D and I structures displayed pronounced radial strain gradients with concentrated central strains. The D structure deformed through relative sliding of oblique struts, while the I structure maintained macrostructural stability, with thick edge struts providing continuous strain hardening until monolithic fracture. This unique deformation behavior results from the synergistic effects of its intrinsic macrostructural stability, significant radial strain gradients, and sufficiently thicker edge struts. The integration of metallurgical and architectural design principles represents a novel approach to tailoring the mechanical properties of gradient porous metals for advanced applications.

Biomaterial implantation for bone defect repair is a complex cascade reaction process, which mainly includes early inflammatory response and subsequent osteogenic repair. In this work, quercetin / nano-hydroxyapatite / poly (glycolide-co-epsilon-caprolactone) (Que/n-HA/PGCL) nanocomposite microspheres were successfully prepared by airflow shearing method, possessing interconnected porous structure with unique “eyeball-like” surface morphology. The encapsulation efficiency of microspheres reaches as high as 80 % and Que release was stable and continuous, only released 7.5 % at 120 h in the 4 wt% group. Moreover, Que-loaded microspheres triggered positive immunomodulation via upregulation of M2 macrophage polarization evidenced by decreased expression of pro-inflammatory cytokines TNF-α, iNOS and the increased expression of anti-inflammatory cytokines Arg1, IL-10 in RAW264.7 cells, which was beneficial to BMSCs osteogenic differentiation in the co-culture system. Meanwhile, the capability to directly promote osteo-differentiation was manifested by upregulation of Runx2, ALP, OPN, OCN gene expression and the increase of differentiation markers. Furthermore, the assessment of Que/n-HA/PGCL microspheres in vivo confirmed desirable bone repair contributed to efficient immunomodulation and excellent osteo-differentiation. Thus, the Que/n-HA/PGCL microspheres could serve as potential functional filling materials for bone repair, which could be applied to efficient drug delivery platform in the future clinical applications.

Osteogenic differentiation and antibacterial property are two-core requirements for bone implants, but typically they are not compatible. Zinc (Zn) as a common bioactive material is widely used in the medical field. A balance between antibacterial and osteogenic activity can be achieved at appropriate Zn concentration. In this study, the TNTZ/Zn micro/nano-composites were prepared by doping Zn nanoparticles onto Ti-35Nb-2Ta-3Zr (TNTZ) surface through the friction stir processing (FSP) technique. The results of material characterization revealed the homogeneous distribution of Zn, the presence of α″ martensite, and the increase in microhardness in the stir zone. Due to the solid metallurgical bonding between Zn NPs and substrate, Zn ions were released slowly and may be biologically responsive through body fluid corrosion. In terms of biological activity, the expression of adhesion-related protein vinculin and osteogenic differentiation genes were up-regulated by TNTZ/Zn, which improved the early adhesion and osteogenic differentiation of bone marrow stromal stem cells. Besides, TNTZ/Zn presented excellent antibacterial properties, and direct contact with the fine grain surface containing Zn NPs may be the dominant mechanism. TNTZ/Zn micro/nano-composites have excellent mechanical properties, osteogenic differentiation and antibacterial properties, providing an efficient strategy for titanium alloy surface modification and showing tremendous potential in dental applications.

This manuscript reviews the development of femoral stem prostheses in the biomedical field. After a brief introduction on the development of these prostheses and the associated problems, we describe the standard design of these systems. We review the different materials, constructions, and surfaces used in the development of femoral stems, in order to solve and avoid various problems associated with their use. Femoral stem prostheses have undergone substantial changes and design optimizations since their introduction. Common materials include stainless steel, cobalt–chromium alloy, titanium alloy, and composites. The structural development of femoral stem prostheses, including their length, shape, porosity, and functional gradient construction, is also reviewed. The performance of these prostheses is affected not only by individual factors, but also by the synergistic combination of multiple effects; therefore, several aspects need to be optimized. The main purpose of this study is to summarize various strategies for the material and construction optimization of femoral stem prostheses, and to provide a reference for the combined optimization of their performance. Substantial research is still needed to develop prostheses emulating the behavior of a real human femoral stem.

Effects of electroshock treatment (EST) on the microstructural evolution and mechanical properties of near-β titanium alloy (Ti-55531) formed by directed energy deposition (DED) was studied in this work. With the increase in EST time, the average hardness of specimen decreased from 426 HV to 316 HV, and the fracture strain increased significantly, which was attributed to the uniform dispersion of α phase along grain boundaries and inside the β grains. After EST, the texture intensity decreased in terms of the orientation distribution function (ODF), which was ascribed to the redistribution of α phase. Moreover, more atomic vacancies and lattice distortion were formed near the α/β interfaces, which were verified by transmission electron microscopy (TEM) observation and ascribed to the migration of atoms near the interface under EST. External loadings facilitated the dislocation motion and lattice distortions near the interfaces, which resulted in the reduction in hardness and the improvement in ductility. The above results indicated that EST can quickly alter the microstructure and mechanical properties of DED titanium alloys as a simple and energy-saving method.

Shot peening (SP) was employed to modify the surface microstructure and mechanical properties of (TiB+TiC)/Ti-6Al-4V titanium matrix composite (TMC). And the microstructure evolution and mechanical properties were characterized and analyzed in detail. Transmission electron microscopy (TEM) results illustrated that the surface nanograins were introduced by the effect of SP and the hindering of reinforcements to the matrix deformation. The nanograins were formed near the reinforcement/matrix interface because the matrix was squeezed by both the shots and the reinforcements. Moreover, with increasing the volume fraction of reinforcements, the smaller nanograins were introduced near the interfaces due to the severe deformation between the matrix and reinforcements, which were caused by the decrease in average distance between two reinforcements. Under the same intensity of SP, the deformation of TiC was more severe than that of TiB, and more dislocations were introduced around TiC. The results were influenced by both the different shapes and distribution of reinforcements, and the impact direction of shots. After SP, the compressive residual stress (CRS) and the hardness in the peened surface layer were improved, which was due to the surface deformation, nanograins and high dislocation density in the nanocrystal layer.

This work investigated the effects of electroshock treatment (EST) on the microstructure variation and mechanical properties of TC11 alloy. The average hardness of the specimens decreased from 358 HV to 328 HV after EST of 0.04 s, then increased to 396 HV after EST of 0.06 s. After EST, the yield strength of specimen declined from 959 MPa to 797 MPa after EST of 0.04 s, and then increased to 1265 MPa after EST of 0.06 s, but the fracture strain decreased continuously. The variation in mechanical properties was closely related to the phase transition from the secondary α (αs) to β phase, and the precipitation of refined needlelike α martensite (αM). The diffusion of atoms accompanied by broaden αs/β boundary from 11.2 nm to 27.6 nm due to the phase transformation after EST by 0.04 s and the dislocation pileup at the boundary to form defects, which resulted the decrease in strength. While increasing the EST time to 0.06 s, the width of αM/β boundary decreased to 5.91 nm. All results indicated that the EST is an effective method for optimizing the microstructure and mechanical properties of titanium alloys in a short time.

We investigated the tensile and superelastic behaviors of Ti-35Nb-2Ta-3Zr processed by double-faced friction stir processing that results in a roughly 2 times higher yield strength with an elongation of 37%. The friction stir processed specimens exhibited different superelasticity as loading cycle increased. To assess the strength and deformation of gradient structure, in situ micro compression tests were conducted on stir zone and heat affected zone, revealing higher strength in stir zone and better ductility in heat affected zone. The combination of stir zone and heat affected zone could increase the strength and maintain the ductility of the specimen simultaneously.

Forming stable anti-corrosion surface layer and homogenized microstructure on the surface of material has become a major challenge in developing biomedical β titanium alloy. In the study, TiO2/Ti-35Nb-2Ta-3Zr anti-corrosion micro/nano-composites with different amount of TiO2 particles were successfully fabricated by one-pass friction stir processing (FSP). The composition, microstructure and electrochemical properties of the material are characterized systematically. In particular, compact passive oxide films formed on surface of the material after electrochemical corrosion are elaborated from constituent, thickness and structural characteristics. Furthermore, the relationship between various FSP parameters, microstructure presented and corresponding corrosion resistance has been discussed in detail. The results show that TiO2/Ti-35Nb-2Ta-3Zr micro/nano-composite layers possess massive uniform β grains with homogeneous dispersive oxygen on the surface. Nanocrystallines surrounded by amorphous phases and α″ martensite accompanied with dislocations are discovered. TiO2/Ti-35Nb-2Ta-3Zr micro/nano-composite layers present outstanding corrosion resistance. More TiO2 added and higher rotation speed promotes the optimization in corrosion resistance forming more compact passive films. The study displays the potential of a new micro/nano-composite with outstanding surface microstructure and corrosion resistance that serves better as a biomedical implant. Keywords: Friction stir processing, Titanium alloys, Micro/nano-composites, Surface modification, Corrosion resistance