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A new Mg-4Zn X Ti-6Al-4V (TC4, of 0, 1, and 3 wt.%) alloy was successfully fabricated by a simple and low-cost gravity casting method and heat treatment at 150 °C for 24 h. The composite was examined by XRD, uniaxial tests, FESEM/EDS, potentiostat/EIS, and immersion tests for the material's microstructures, mechanical properties, electrochemical characteristics, and corrosion resistance. Experimental results indicate that heat treatment enables the precipitation of Zn along the Mg grain boundaries and drives the co-precipitation of Al around the TC4 particles and nearby grain boundaries. Uniaxial tensile tests reveal that TC4 reinforces the Mg-Zn matrix material with higher elastic modulus, ultimate tensile stress, and toughness. The heat treatment further enhanced these mechanical properties. Electrochemical tests show that 1 wt.% TC4 composite exhibits the highest open circuit potential among all tested samples, which implies the 1 wt.% TC4-added Mg-Zn is better resistant to the oxidation of the essential metals Mg, Zn, and Al. The immersion tests in the HBSS solution further show that the 1 wt.% TC4 composite has the lowest rise of pH values after 14 days, and EDS for the corroded surface signifies that Mg is the main element vulnerable to oxidation by corrosion. [ABSTRACT FROM AUTHOR]

This study investigates the effects of zinc (4 wt.%) and severe plastic deformation on the mechanical properties of AZ61 magnesium alloy through the stir-casting process. Severe plastic deformation (Equal Channel Angular Pressing (ECAP)) has been performed followed by T4 heat treatment. The microstructural examinations revealed that the addition of 4 wt.% Zn enhances the uniform distribution of β-phase, contributing to a more uniformly corroded surface in corrosive environments. Additionally, dynamic recrystallization (DRX) significantly reduces the grain size of as-cast alloys after undergoing ECAP. The attained mechanical properties demonstrate that after a single ECAP pass, AZ61 + 4 wt.% Zn alloy exhibits the highest yield strength (YS), ultimate compression strength (UCS), and hardness. This research highlights the promising potential of AZ61 + 4 wt.% Zn alloy for enhanced mechanical and corrosion-resistant properties, offering valuable insights for applications in diverse engineering fields. [ABSTRACT FROM AUTHOR]

To enhance the productivity and quality of optical-grade liquid silicone rubber (LSR) and an optical convex lens simultaneously, uniform vulcanization of the molding material is required. However, little has been reported on the uniform vulcanization of LSR in the heated cavity. This paper presents a conformal heating channel to enhance the temperature uniformity of the mold surface in the LSR injection molding. The curing rate of an optical convex lens was numerically investigated using Moldex3D molding simulation software. Two different sets of soft tooling inserts, injection mold inserts with conventional and conformal heating channels, were fabricated to validate the simulation results. The mold surface temperature uniformity was investigated by both numerical simulation and experiment. In particular, both a thermal camera and thermocouples were employed to measure the mold surface temperature after LSR injecting molding. It was found that the uniformity of the mold surface for LSR injection mold with the conformal heating channel was better. The average temperature of the mold surface could be predicted by the heating oil temperature according to the proposed prediction equation. The experimental results showed that the trend of the average temperature of five sensor modes was consistent with the simulation results. The error rate of the simulation results was about 8.31% based on the experimental result for the LSR injection mold with the conformal heating channel. [ABSTRACT FROM AUTHOR]

Magnesium alloys are attractive for the production of lightweight parts in modern automobile and aerospace industries due to their advanced properties. Their mechanical properties are usually enhanced by the incorporation with reinforcement particles. In the current study, reinforced AZ31 magnesium alloy was fabricated through the addition of bulk Al and the incorporation of SiC nanoparticles using a stir casting process to obtain AZ31-SiC nanocomposites. Scanning electron microscope (SEM) investigations revealed the formation of Mg17Al12 lamellar intermetallic structures and SiC clusters in the nanocomposites. Energy dispersive spectroscopy (EDS) detected the uniform distribution of SiC nanoparticles in the AZ31-SiC nanocomposites. Enhancements in hardness and yield strength (YS) were detected in the fabricated nanocomposites. This behavior was referred to a joint strengthening mechanisms which showed matrix-reinforcement coefficient of thermal expansion (CTE) and elastic modulus mismatches, Orowan strengthening, and load transfer mechanism. The mechanical properties and wear resistance were gradually increased with an increase in SiC content in the nanocomposite. The maximum values were obtained from nanocomposites containing 1 wt% of SiC (AZ31-1SiC). AZ31-1SiC nanocomposite YS and hardness were improved by 27% and 30%, respectively, compared to AZ31 alloy. This nanocomposite also exhibited the highest wear resistance; its wear mass loss and depth of the worn surface decreased by 26% and 15%, respectively, compared to AZ31 alloy. [ABSTRACT FROM AUTHOR]

The large differential-thermal extrusion (LDTE) process, a novel approach for efficiently fabricating a high-strength Mg-10.3Gd-4.4Y-0.9Zn-0.7Mn (wt.%) alloy, is introduced in this work. Unlike typical isothermal extrusion processes, where the ingot and die temperatures are kept the same, LDTE involves significantly higher ingot temperatures (~120 °C) compared to the die temperature. For high-strength Mg-RE alloys, the maximum isothermal extrusion ram speed is normally limited to 1 mm/s. This research uses the LDTE process to significantly increase the ram speed to 2.0 mm/s. The LPTE-processed alloy possesses a phase composition that is similar to that of isothermal extruded alloys, including α-Mg, 14H-type long-period stacking ordered (LPSO) and β-Mg5(Gd, Y) phases. The weakly preferentially oriented α-Mg grains in the LDTE-processed alloy have < 10 1 ¯ 0 > Mg//ED fibrous and <0001>Mg//ED anomalous textures as their two main constituents. After isothermal aging, high quantitative densities of prismatic β′ and basal γ′ precipitates are produced, which have the beneficial effect of precipitation hardening. With a yield tensile strength of 344 MPa, an ultimate tensile strength of 488 MPa, and an elongation of 9.7%, the alloy produced by the LDTE process exhibits an exceptional strength–ductility balance, further demonstrating the potential of this method for efficiently producing high-strength Mg alloys. [ABSTRACT FROM AUTHOR]

This paper deals with the tribological study of the laser remelted surfaces of the ECAP-processed AZ61 magnesium alloy and AZ61–Al2O3 metal matrix composite with 10 wt.% addition of Al2O3 nanoparticles. The study included the experimental optimization of the laser surface remelting conditions for the investigated materials by employing a 400 W continual wave fiber laser source. Tribological tests were performed in a conventional "ball-on-disc" configuration with a ceramic ZrO2 ball under a 5 N normal load and a sliding speed of 100 mm/s. The results showed that both the incorporation of Al2O3 nanoparticles and the applied laser treatments led to recognizable improvements in the tribological properties of the studied AZ61–Al2O3 composites in comparison with the reference AZ61 alloy. Thus, the best improvement has been obtained for the laser modified AZ61–10 wt.% Al2O3 nanocomposite showing about a 48% decrease in the specific wear rate compared to the laser untreated AZ61 base material. [ABSTRACT FROM AUTHOR]