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Grain size has a significant effect on the mechanical properties of metals. It is very important to accurately rate the grain size number of steels. This paper presents a model for automatic detection and quantitative analysis of the grain size of ferrite–pearlite two-phase microstructure to segment ferrite grain boundaries. In view of the challenging problem of hidden grain boundaries in pearlite microstructure, the number of hidden grain boundaries is inferred by detecting them with the confidence of average grain size. The grain size number is then rated using the three-circle intercept procedure. The results show that grain boundaries can be accurately segmented by using this procedure. According to the rating results of grain size number of four types of ferrite–pearlite two-phase microstructure samples, the accuracy of this procedure is greater than 90%. The grain size rating results deviate from those calculated by experts using the manual intercept procedure by less than Grade 0.5—the allowable detection error specified in the standard. In addition, the detection time is shortened from 30 min of the manual intercept procedure to 2 s. The procedure presented in this paper allows automatic rating of grain size number of ferrite–pearlite microstructure, thereby effectively improving the detection efficiency and reducing the labor intensity. [ABSTRACT FROM AUTHOR]

A Ni-Cr alloyed layer was prepared on the surface of Q235 steel using double-glow plasma surface alloying (DGPSA) technology and the alloyed layer was cold-rolled with different deformation rates. The microstructure, composition distribution and phase composition of the alloyed layer were characterized using a scanning electron microscope (SEM), an energy dispersive spectrometer (EDS), X-ray diffraction (XRD) and an electrochemical workstation. On this basis, the corrosion resistance of the alloyed layer was analyzed. The results showed that a Ni-Cr alloyed layer formed on the surface of Q235 steel following double-glow plasma nickel–chromium alloying. The alloy elements of Ni and Cr were distributed in a gradient from the outside to the inside and the main phases were FeCr0.29Ni0.16C0.06, Cr23C6 and γ solid solution. The alloyed layer, once cold-rolled with different deformation rates, underwent synchronous plastic deformation with the substrate, with no fracturing and spalling. The self-corrosion potential of the cold-rolled specimens in 5% H2SO4 and 3.5% NaCl solution is close to that of 304L stainless steel, and the corrosion currents are much lower. The corrosion resistance of the cold-rolled specimens is comparable to the original specimens, with no significant changes. [ABSTRACT FROM AUTHOR]

An extremely efficient flame retardant with low water solubility has been developed for bisphenol-A based polycarbonate. Potassium trimethylsilylbenzenesulfonate (KTSS) combining trimethylsilyl and sulfonate groups in its molecule is 7 times less water soluble and 5 times more effective in flame retardancy than potassium benzenesulfonylbenzenesulfonate (KSS), the commercial workhorse for polycarbonate (PC). At a loading of 0.02%, KTSS enables PC to achieve a solid UL-94 V0 rating and a limiting oxygen index (LOI) value of 34.4%, representing an increase of 8.5 units. The extremely high efficiency of KTSS stems from its great migration ability to the burning polymer surface facilitated by trimethylsilyl group, its timely release of active alkaline species that promote the charring process of PC, and the stabilization of char by silicon. In addition to the exceptional flame retardancy, PC/KTSS retains excellent physical properties of PC. [ABSTRACT FROM AUTHOR]