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In order to facilitate the application of underwater laser welding technology in in situ repairs of nuclear power plants, this study conducted comparative experiments between local dry underwater laser welding and laser welding in air on 304NG nitrogen-controlled stainless steel. The aim was to explore its microstructural evolution and mechanical properties in underwater environments. It was found that, near the fusion line of laser welding in air, columnar dendrites gradually evolved into cellular dendrites toward the weld center, eventually disappearing, resulting in a skeletal ferrite and serrated austenite structure. The underwater laser welding joints exhibited similar characteristics yet with more pronounced alternation between columnar and cellular dendrites. Additionally, the size of cellular dendrites decreased significantly, and needle-like ferrite was observed at the weld center. The hardness of underwater laser welded joints was slightly higher than that of in-air laser welded joints. Compared to laser welding in air, the strength of underwater laser welding joints increased from 443 MPa to 471 MPa, and the displacement increased from 2.95 mm to 3.45 mm, both types of welded joints exhibited a mixed mode fracture characterized by plasticity and brittleness. [ABSTRACT FROM AUTHOR]

Rare earth resource recycling is an important endeavor for environmental protection and resource utilization. This study explores the method of preparing regenerated magnets using waste magnets as raw materials based on existing processes. By utilizing existing Nd-Fe-B production equipment, various waste magnets are transformed into recycled powder. Next, nascent Nd-Fe-B powders with slightly higher rare earth content are selected as the repairing agent. The regenerated magnets are prepared by incorporating the nascent powder into the recycled powder. The focus lies in investigating the repairing effect of the nascent powder repairing agent on the microstructure of regenerated magnets and exploring the influence of sintering temperature and powder addition on the magnetic properties and microstructure of the regenerated magnets. The results showed that the nascent powder increased the proportion of grain boundary phases and effectively repaired the grain boundary structure of the regenerated magnets. In addition, the Pr element in the nascent powder replaces the Ce element in the recycled powder, which ultimately improves the magnetic properties of the regenerated magnet in a comprehensive manner. This study provides valuable insights and guidance for rare earth resource recycling and the preparation of regenerated magnets. [ABSTRACT FROM AUTHOR]

Nickel-based superalloys have been widely used in the aerospace industry, and regulating the reinforcing phases is the key to improving the high-temperature strength of the alloy. In this study, a series of aging treatments (650 °C, 750 °C, 850 °C and 950 °C for 8 h) were designed to study different thermal deformation behaviors and microstructure evolutions for a novel nickel-based superalloy. Among the aged samples, the 950 °C aged sample achieved the peak stress of ~323 MPa during the thermal deformation and the highest microhardness of ~315 HV after thermal compression, which were the greatest differences compared to before deformation. In addition, the grains of the 950 °C sample exhibit deformed fibrous shapes, and the grain orientation is isotropic, while the other samples exhibited isotropy. In the 850 °C and 950 °C high-temperature aging samples, the γ′ precipitate (about 20 nm in size) is gradually precipitated, which inhibits the movement of dislocation in the grain during compression, thus inhibiting the occurrence of dynamic recrystallization and improving the high-temperature mechanical properties of the alloy. [ABSTRACT FROM AUTHOR]

Thanks to the distinctive morphology of graphite particles in its microstructure, compacted graphite iron (CGI) exhibits excellent thermal conductivity together with high strength and durability. CGI is extensively used in many applications, e.g., engine cylinder heads and brakes. The structural integrity of such metal-matrix materials is controlled by the generation and growth of microcracks. Although the effects of the volume fraction and morphology of graphite inclusions on the tensile response of CGI were investigated in recent years, their influence on crack initiation is still unknown. Experimental studies of crack initiation require a considerable amount of time and resources due to the highly complicated geometries of graphite inclusions scattered throughout the metallic matrix. Therefore, developing a 2D computational framework for CGI with a random microstructure capable of predicting the crack initiation and path is desirable. In this work, an integrated numerical model is developed for the analysis of the effects of volume fraction and nodularity on the mechanical properties of CGI as well as its damage and failure behaviours. Finite-element models of random microstructure are generated using an in-house Python script. The determination of spacings between a graphite inclusion and its four adjacent particles is performed with a plugin, written in Java and implemented in ImageJ. To analyse the orientation effect of inclusions, a statistical analysis is implemented for representative elements in this research. Further, Johnson–Cook damage criteria are used to predict crack initiation in the developed models. The numerical simulations are validated with conventional tensile-test data. The created models can support the understanding of the fracture behaviour of CGI under mechanical load, and the proposed approach can be utilised to design metal-matrix composites with optimised mechanical properties and performance. [ABSTRACT FROM AUTHOR]

The 2319-Al alloy is widely used in aviation industry. The crack-free 2319 alloy thin-walled sample was fabricated utilizing the laser-CMT composite additive manufacturing technique, achieving a material utilization rate of 96.43%. The impact of deposition parameters and deposition height on the microstructure and mechanical properties was studied. The microhardness of the additive manufacturing samples exhibited a gradual decrease from construction direction, with values reaching 90 HV, 78 HV, and 72 HV, respectively. The tensile property also exhibited a gradual decrease from the bottom to the top; the highest tensile strength was 296 MPa. The grain size along the construction direction of the deposited sample gradually increased, exhibiting respective sizes of 34.7 um, 36.6 um, and 45.7 um. With the increase in the height of the second phase, the segregation at the grain boundary is intensified, and as the size inside the grain increases, the corresponding density decreases. The good laser-CMT composite additively manufactured 2319 aluminum alloy samples could be obtained under the optimized deposition parameters. [ABSTRACT FROM AUTHOR]

In order to increase the utilization rate of stainless steel slag, reduce storage needs, and mitigate environmental impacts, this study replaces a portion of limestone with varying amounts of stainless steel slag in the calcination of Portland cement clinker. The study primarily examines the influence of stainless steel slag on the phase composition, microstructure, compressive strength, and free calcium oxide (ƒ-CaO) content of Portland cement clinker. The results show the following: (1) Using stainless steel slag to calcine Portland cement clinker can lower the calcination temperature, reducing industrial production costs and energy consumption. (2) With an increase in the amount of stainless steel slag, the dicalcium silicate (C2S) and tricalcium silicate (C3S) phases in Portland cement clinker initially increase and then decrease; the C3S crystals gradually transform into continuous hexagonal plate-shaped distributions, while the tricalcium aluminate (C3A) and tetracalcium aluminoferrite (C4AF) crystal structures become denser. When the stainless steel slag content is 15%, the dicalcium silicate and tricalcium silicate phases are at their peak; the C3S crystals are continuously distributed with a relatively dense structure, and C3A and C4AF crystals melt and sinter together, becoming distributed around C3S. (3) As stainless steel slag content increases, the compressive strength of Portland cement clinker at 3 days, 7 days, and 28 days increases and then decreases, while ƒ-CaO content decreases and then increases. When the stainless steel slag content is 15%, the compressive strength at 28 days is at its highest, 64.4 MPa, with the lowest ƒ-CaO content, 0.78%. The test results provide a basis for the utilization of stainless steel slag in the calcination of Portland cement clinker. [ABSTRACT FROM AUTHOR]

Three types of solution treatment and aging were designed to reveal the α' decomposition and its effect on the mechanical properties of near-α Ti-80 alloy, as follows: solution at 970 °C then quenching (ST), ST + aging at 600 °C for 5 h (STA-1), and ST + aging 600 °C for 24 h (STA-2). The results show that the microstructures of the ST samples were mainly composed of equiaxed αp and acicular α', with a large number of dislocations confirmed by the KAM results. After subsequent aging for 5 h, α' decomposed into acicular fine αs and nano-β (intergranular β, intragranular β) in the STA-1 specimen, which obstructed dislocation motion during deformation, resulting in the STA-1 specimen exhibiting the most excellent yield strength (1012 MPa) and maintaining sufficient elongation (8.1%) compared with the ST (898 MPa) and STA-2 (871 MPa) samples. By further extending the aging time to 24 h, the size of acicular αs and nano-β gradually increased while the density of dislocations decreased, which resulted in a decrease in strength and an increase in plasticity. Based on this, a microstructures–properties correlation model was proposed. This study provides a new method for strength–plasticity matching of near-α titanium alloys through α' decomposition to acicular αs+nano-β. [ABSTRACT FROM AUTHOR]

In this paper, the workability, mechanical, ion leaching, and drying shrinkage properties of alkali-activated concrete with recycled coarse and fine aggregates were studied, and the pore structure and micro-morphology of different alkali-activated recycled aggregate concretes (AARACs) were characterized by using the mercury intrusion method and scanning electron microscopy, respectively. The experimental results showed that with the increase in the replacement rate of the recycled fine aggregate (RFA), the flowability showed a decreasing trend. Adding a certain amount of RFA improves the mechanical properties of the AARAC. The compressive strength at a curing age of 28 days was 65.3 MPa with 70 wt% RFA replacement. When the replacement rate of the RFA was 100 wt%, the maximum splitting tensile strength (4.5 MPa) was obtained at a curing age of 7 days. However, the addition of the RFA had little effect on the flexural strength of the AARAC. As an extension of the curing age, the splitting tensile strength, flexural strength, tension-to-compression ratio, and flexure-to-compression ratio all showed an increasing trend at first and then a decreasing trend. At a curing age of 7 days, the tension-to-compression ratio and flexure-to-compression ratio were both high (except for those of R100), indicating that the ductility and toughness of the specimen were improved. The addition of the RFA increased the drying shrinkage of the AARAC. At a curing age of 120 days, compared to the specimen without the RFA, the drying shrinkage rate of the specimen with the addition of 70 wt% RFA increased by 34.15%. As the curing age increased, the microstructure of the reaction products became denser, but the proportion of large-diameter pores increased. This study evaluated the application of RFA in AARAC. The experimental results showed that the RFA-based AARAC had acceptable mechanical and durability properties. [ABSTRACT FROM AUTHOR]

In order to address the challenges of resource utilization posed by construction waste, the substitution of natural aggregate (NA) with public fill (PF) contents was investigated for load reclamation and road grassroots applications. A comprehensive assessment of road performance for the recycled mixture was conducted, focusing on parameters such as unconfined compressive strength, splitting strength, compressive resilience modulus, dry shrinkage, and frost resistance. Additionally, the impact of incorporating PF at various types and replacement ratios on the microstructure of cement-stabilized aggregate (CSA) was analyzed. The results indicated that the unconfined compressive strength of cement-stabilized recycled mixture with varying PF contents meets the base strength requirements for heavy, medium, and light traffic pavement on secondary and sub-secondary roads in China. Notably, the unconfined compressive strength and resilience modulus follow a similar pattern, reaching their peak at a 25% PF content. Microscopic examination reveals that an appropriate PF content leads to the predominant formation of C(N)-A-S-H, hydrotalcite, Ca(OH)2, and CaCO3 as paste reaction products. As the replacement of public fill increases from 0% to 25%, there is a gradual stacking of gel products, which enhances the compactness of the microstructure by cementing together unreacted particles. Consequently, this process reduces dry shrinkage strain and effectively mitigates the formation of reflection cracks. Applying large quantities of public fill to road construction can effectively deal with various waste accumulation problems and produce a novel road material with significant social, economic, and environmental benefits. [ABSTRACT FROM AUTHOR]

This study investigated the effects of reheating temperature on the microstructure and mechanical properties of Cu-containing 440 MPa grade non-tempered ship plate steel. The mechanical properties test, thermodynamic simulation, optical microscopy, scanning electron microscopy, transmission electron microscopy, and other tests were performed. The results revealed that with increasing reheating temperature, the ferrite grain size of Cu-containing 440 MPa non-tempered ship plate steel increased. Also, with increasing reheating temperature, the size of copper particles and niobium–titanium composite precipitates in the original austenite decreased. Consequently, this led to a weakening of the pinning effect on the original austenite and an increase in the size of the transformed ferrite grains. Moreover, with increasing reheating temperature, the number of Cu precipitates in the test steel after air cooling and rolling increased, while the size of the precipitates decreased, thereby weakening the solid solution strengthening effect of Cu, and precipitation was enhanced. Additionally, as the reheating temperature increased, the tensile strength and yield strength of the air-cooled test steel after rolling increased, while the impact toughness decreased. [ABSTRACT FROM AUTHOR]

The harsh service environment of aeroengine hot-end components requires superalloys possessing excellent antioxidant properties. This study investigated the effect of pre-strain on the oxidation behavior of polycrystalline Ni3Al-based superalloys. The growth behaviors of oxidation products were analyzed by scanning electron microscope, transmission electron microscope, X-ray Photoelectron Spectroscopy and Raman spectroscopy. The results indicated that the 5% pre-strained alloys exhibited lower mass gain, shallower oxidation depth and more compact oxide film structures compared to the original alloy. This is mainly attributed to the formation of rapid diffusion paths for Al atoms diffusing to the surface under 5% pre-strain, which promotes the faster formation of protective Al2O3 film while continuing to increase the pre-strain to 25% results in less protective transient oxidation behavior being aggravated due to the increase in dislocation density within the alloy, which prevents the timely formation of the protective Al2O3 film, resulting in uneven oxidation behavior on the alloy. [ABSTRACT FROM AUTHOR]

In this work, two types of 590 MPa grade steels, composed of NiCrMo steel and Cu-bearing steel, were processed using traditional offline quenching and tempering and direct quenching (DQ) and tempering. The influence of DQ on microstructural evolution and strengthening mechanisms of these two types of steel was investigated. Grain refinement and dislocation density increase were determined by controlled rolling and following the DQ process in both two types of steel. In Cu-bearing steels, the refined grains and high-density dislocation further promoted the precipitation behavior of Cu-rich particles and alloyed carbides during the tempering treatment. Compared with traditionally quenched and tempered steels, NiCrMo steels after the direct quenching and tempering (DQT) process achieved 106 MPa higher yield strength through grain refinement strengthening and dislocation strengthening, while the Cu-bearing steels after the DQT process achieved 159 MPa higher yield strength through grain refinement strengthening, dislocation strengthening, and precipitation strengthening. The contribution degree of different strengthening mechanisms was quantitatively analyzed. Grain refinement also compensated for the toughness loss caused by the increase in dislocation, leading to an impact energy of 237 J and 248 J at −84 °C for NiCrMo and Cu-bearing steels after DQT, respectively. [ABSTRACT FROM AUTHOR]

To enhance the friction and wear properties of alloys, AlCrTiVNbx high-entropy alloys (HEAs) with various Nb contents were prepared using the arc melting technique and then annealed at 1000 °C for 2 h. The microstructure and hardness changes in the AlCrTiVNbx (x = 0.3, 0.4, and 0.5) HEAs after casting and annealing were studied via scanning electron microscopy, X-ray diffractometry, optical microscopy and the Vickers hardness test. The MFT-EC400 ball disc reciprocating friction and wear tester was used to investigate the wear resistance of the HEAs before and after annealing. The results show that the annealed AlCrTiVNbx HEAs changed from a single-phase structure to a multi-phase structure, and the content of the face-center cubic (FCC) phase and hexagonal close-packed (HCP) phase further increases with the increase in Nb content. The hardness value of the annealed HEAs is greatly enhanced compared with the casting state, and the hardness of the Nb0.5 HEA is increased from 543 HV to 725 HV after annealing. The wear resistance of the alloys after the annealing treatment is also greatly improved, among which Nb0.5 has the best wear resistance. The average friction coefficient of Nb0.5 is 0.154 and the wear rate is 2.117 × 10−5 mm3/(N·m). We believe that the precipitation strengthening after the annealing treatment and the lubrication effect of the FCC phase are the reasons for the significant improvement in wear resistance. The morphology of the samples indicates that the wear mechanism of the alloy includes adhesive wear, abrasive wear and a certain degree of oxidation wear. [ABSTRACT FROM AUTHOR]

Research on how thermal exposure affects the microstructure and mechanical properties of the Ti–48Al–3Nb–1.5Ta (at. %) alloy, which is prepared via powder hot isostatic pressing (P–HIP), is essential since this low-density alloy shows promise for use in high-temperature applications, particularly for aero-engines, which require long-term stable service. In this study, a P–HIP Ti–48Al–3Nb–1.5Ta (at. %) alloy was exposed to high temperatures for long durations. The phase, microstructure and mechanical properties of the P–HIP Ti–48Al–3Nb–1.5Ta alloy after thermal exposure under different conditions were analyzed using XRD, SEM, EBSD, EPMA, TEM, nanomechanical testing and tensile testing. The surface scale is composed of oxides and nitrides, primarily Al2O3, TiO2, and TiN, among which Al2O3 is preferentially generated and then covered by rapidly growing TiO2 as the thermal exposure duration increases. The nitrides appear later than the oxides and exist between the oxides and the substrate. With increasing exposure temperature and duration, the surface scale becomes more continuous, TiO2 particles grow larger, and the oxide layer thickens or even falls off. The addition of Ta and Nb can improve the oxidation resistance because Ta5+ and Nb5+ replace Ti4+ in the rutile lattice and weaken O diffusion. Compared with the P–HIP Ti–48Al–3Nb–1.5Ta alloy, after thermal exposure, the grain size does not increase significantly, and the γ phase increases slightly (by less than 3%) with the decomposition of the α2 phase. With increasing thermal exposure duration, the γ phase exhibits discontinuous coarsening (DC). Compared with the P–HIP Ti–48Al–3Nb–1.5Ta alloy, the hardness increases by about 2 GPa, the tensile strength increases by more than 50 MPa, and the fracture strain decreases by about 0.1% after thermal exposure. When the depth extends from the edge of the thermally exposed specimens, the hardness decreases overall. [ABSTRACT FROM AUTHOR]

In recent years, high entropy alloy (HEA) matrix composites have undergone rapid development. In this work, the effects of different WC contents (10 wt.%, 20 wt.%, and 30 wt.%) on the microstructure, mechanical properties, and wear resistance of FeCoCrNi HEA matrix composites prepared by spark plasma sintering (SPS) were studied. The results show that the WC–HEA composites are mainly composed of an FCC matrix phase (Ni, Fe) and carbide phases (Cr7C3, Co3W3C, WC, etc.). The hardness of the 30 WC–HEA composites was the highest at 459.2 HV, which is 71.2% higher than the 268.3 HV of the pure matrix material. Similarly, the compressive yield strength of the 30 WC–HEA composite was the largest, reaching 1315.1 MPa, which is 112.1% higher than that of the pure matrix material. However, the compression deformation rate of the 30 WC–HEA composite significantly decreased to 16.6%. Under the same dry friction conditions, the addition of an appropriate amount of WC particles can reduce the friction coefficient of the HEA matrix. The wear volume of the composites decreased rapidly with the increase of WC content. The wear volume of 30 WC–HEA was the lowest, only 3.17% of that of the pure matrix material. [ABSTRACT FROM AUTHOR]

A nano-dual-phase powder with ultra-fine grain size was synthesized by the liquid precursor method at 1200 °C. A series of single-phase high-entropy ceramic powders ((Ti, Zr, Hf, Nb)B2, (Ti, Zr, Hf, Nb, Ta)B2, (Ti, Zr, Hf, Nb, Mo)B2, (Ti, Zr, Hf, Nb, Ta, Mo)B2) with high purity (C content less than 0.9 wt% and O content less than 0.7 wt%) and ultrafine (average grain sizes of 340–570 nm) were successfully synthesized at 1800 °C. The sample of (TiZrHfNbTa)B2 exhibited a hexagonal close-packed (HCP) structure, and the metal elements were uniformly distributed at the nanoscale, microscale, and macroscale. This method did not apply to the preparation of all high-entropy ceramic powders and was unfavorable for the formation of single-phase high-entropy borides when the size difference factor exceeded 3.9%. The present work provides a guide for the development of ceramic-based composites through precursor impregnation pyrolysis. [ABSTRACT FROM AUTHOR]

High-strength metastable β titanium alloys are promising structural materials to be used in aviation industries. In order to achieve a high strength level, solid solution treatment within β region and subsequent low-temperature aging are usually necessary to obtain fine α precipitates. The selection of the aging temperature is considered critical to the mechanical performance of metastable β titanium alloys. In this work, we investigated the effect of aging temperature on the microscopic structure and mechanical properties of a novel type of titanium alloy TB18 (Ti-4.5Al-5Mo-5V-6Cr-1Nb). A series of aging treatments were conducted on TB18 specimens at 510 °C, 520 °C, 530 °C, and 540 °C after the solid solution treatment at 870 °C. On the basis of the systematic results of scanning electron microscope and transmission electron microscope, the behavior of the α phases affected by the varied aging temperatures were studied. As the aging temperature rose, the grain width of the α phase increased from 60 nm (510 °C) to 140 nm (540 °C). For the TB18 samples aged at 510 °C and 540 °C, the tensile strength/yield strength/impact toughness values were 1365 ± 3 MPa/1260 ± 0.9 MPa/26.5 ± 1.2 J/cm2 and 1240 ± 0.9 MPa/1138 ± 0.8 MPa/36.2 ± 1.3 J/cm2, respectively. As a result, the tensile performance and the grain width of the α phase agreed well with the Hall–Petch relationship. This work offers valuable support for both theoretical analyses and the heat treatment strategies on the novel TB18 titanium alloy. [ABSTRACT FROM AUTHOR]

Heat input, a crucial factor in the optimization of high-temperature thermocouple laser welding, has a significant impact on the appearance and mechanical properties of dissimilar welded joints involving stainless-steel- and nickel-based alloys. This study focuses on laser overlay welding of austenitic stainless steels and nickel-based alloys. The findings indicate that an increase in heat input has a more pronounced effect on the penetration depth and dilution rate. Under high heat input, the weld has cracks, spatter, and other defects. Additionally, considerable amounts of chromium (Cr) and nickel (Ni) elements are observed outside the grain near the crack, and their presence increases with higher heat input levels. Phase analysis reveals the presence of numerous Cr2Fe14C and Fe3Ni2 phases within the weld. The heat input increases to the range of 30–35 J/mm, and the weld changes from shear fracture to tensile fracture. In the center of the molten pool, the Vickers hardness is greater than that of the base metal, while in the fusion zone, the Vickers hardness is lower than that of the base metal. The overall hardness is in a downward trend with the increase of heat input, and the minimum hardness is only 159 HV0.3 at 40 J/mm. The heat input falls within the range of 28–30 J/mm, and the temperature shock resistance is at its peak. [ABSTRACT FROM AUTHOR]

Bulk metallic glasses (BMGs) display excellent strength, high hardness, exceptional wear resistance and corrosion resistance owing to its amorphous structure. However, the manufacturing of large-sized and complex shaped BMG parts faces significant difficulties, which seriously hinders their applications. Laser powder bed fusion (LPBF) is a typical additive manufacturing (AM) technique with a cooling rate of up to 108 K/s, which not only allows for the formation of amorphous structures but also solves the forming problem of complex-shaped BMG parts. In recent years, a large amount of work has been carried out on the LPBF processing of BMGs. This review mainly summarizes the latest progress in the field of LPBF additively manufactured BMGs focusing on their mechanical properties. We first briefly review the BMG alloy systems that have been additively manufactured using LPBF, then the mechanical properties of LPBF-fabricated BMGs including the micro- and nano-hardness, micropillar compressive performance, and macro-compressive and tensile performance are clarified. Next, the relationship between the mechanical properties and microstructure of BMGs produced via LPBF are analyzed. Finally, the measures for improving the mechanical properties of LPBF-fabricated BMGs are discussed. This review can provide readers with an essential comprehension of the structural and mechanical properties of LPBF-manufactured BMGs. [ABSTRACT FROM AUTHOR]

This study investigates the mechanical properties of exceptionally high-strength steel produced by wire and arc additive manufacturing (WAAM), using the 304 stainless steel wire and the low carbon wire (LCS). The study found that annealing treatment can enhance the steel's mechanical properties. The microstructure in the LCS layer changed from ferrite to bainite and then to a mixture of austenite, pearlite, and bainite with increasing annealing temperature. In contrast, the SS layer retained its martensitic structure, albeit with altered lath sizes. The annealing treatment also improved the orientation of the grains in the steel. The optimal annealing temperature observed for the steel was 900 ℃, which resulted in a maximum tensile strength of 1176 MPa along the Y direction and 1255 MPa along the Z direction. Despite the superior mechanical properties, the LCS layer still exhibited failure during tensile testing due to its lower hardness. The study suggests that annealing treatment can be a useful technique for enhancing the mechanical properties of high-strength steel in WAAM applications. [ABSTRACT FROM AUTHOR]

The effects of different boron (B) additions from 0 to 0.5 wt.% on the microstructure and properties of Fe-Mo-Cu-Ni-xB-C powder metallurgy (PM) steels were investigated in this work. The results indicated that the ferrite phase quantity decreased and disappeared, Ni/Cu became more homogeneous, and M2B phase formed, with the addition of B. The density and hardness of the sintered steels monotonously increased with increasing B content, whereas the tensile strength and impact toughness first increased and then decreased. The tensile strength of the steels reached a maximum value of 1097 MPa at a 0.2% B content, whereas the impact toughness reached a maximum value of 25.7 J/cm2 at a 0.1% B content and then sharply decreased when the B content exceeded 0.2%. Frictional wear experiments showed that the weight loss of the steels decreased with an increasing B content under low load conditions (100 N), and the lowest weight loss of 0.043 g occurred at a 0.2% B content. Under high load conditions (200 N), the 0.1% B content steel saw the lowest weight loss 0.075 g, exhibiting excellent wear resistance, but the abrasive resistance of the steels decreased with a further increase in the B content due to the germination of microcracks and large spalling caused by the high hardness and brittleness. [ABSTRACT FROM AUTHOR]

Aluminum alloy adhesive bonding joint widely appears in many industrial products. Improving the mechanical performances of aluminum alloy bonding joints has been attracting much effort. To acquire more excellent bonding strength, this paper focused on the effects of different surface treatments, including laser ablation and milling superposed by phosphoric acid anodizing (PAA). The treated surfaces were characterized by roughness and contact angle, and the effects of the geometric parameters of microstructures on wettability, failure mode, and shear strength were examined. The results indicate that those surfaces where the spacing is smaller than the diameter present a hydrophilic property and the corresponding specimens are mainly subject to cohesive failure, and vice versa. Additionally, laser ablation with a properly designed dimple pattern can greatly improve the bonding strength, and the maximum average shear strength of specimens with a thickness of 50 μm reaches 32.82 MPa, which is an increase of 28.15% compared with the original milling specimen. Moreover, fabricating groove or grid patterns on the surfaces and applying PAA treatment can also significantly enhance the bonding strength, reaching up to 36.28 MPa. [ABSTRACT FROM AUTHOR]

The materials with grain size gradient variation on the surface, which were prepared with mechanical-induced severe plastic deformation, always show high resistance to high and low cycle fatigue and frictional wear because of their good strength–ductility synergy. The ultrasonic surface rolling treatment (USRT) has the advantages of high processing efficiency, good surface quality, and large residual compressive stress introduced to the surface after treatment. The USRT was used to prepare aluminum alloy (AA7075) samples with a surface gradient structure; meanwhile, the microstructural evolution mechanism of the deformation layers on the gradient structure was studied with XRD, SEM, and TEM. The microstructure with gradient distribution of grain size and dislocation density formed on the surface of AA7075 aluminum alloy after USRT. The surface layer consists of nanocrystals with random orientation distribution, and high-density dislocation cells and subgrains formed in some grains in the subsurface layer, while the center of the material is an undeformed coarse-grained matrix. The results show that the dislocation slip dominates the grain refinement process, following the continuous cutting and refinement of dislocation cells, subgrains, and fragmentation of the second precipitates. This study systematically clarified the mechanism of grain refinement and nanocrystallization on the surface of high-strength aluminum alloys and laid a theoretical foundation for further research on mechanical behavior and surface friction and wear properties of high-strength non-ferrous materials with gradient structure. [ABSTRACT FROM AUTHOR]

The forging–healing of the internal porosity defects affects the tensile, impact and fatigue properties of heavy forgings. In the present work, the effect of deformation process on the microstructure in the joint area as well as the tensile strength, impact toughness and fatigue strength was studied experimentally. It is shown that the tensile strength is restored once the porosity defects were healed, and the impact toughness is recovered when the flat grain band is eliminated. The fatigue strength can be restored if a uniform grain structure can be achieved in both the joint area and the matrix, whereafter precipitate become the key factor affecting the fatigue strength. A complete healing of the porosity defects, a uniform grain structure in the joint area and the matrix, and a fully controlled precipitate are essential to guarantee the mechanical properties and in-service performance of the heavy forgings. [ABSTRACT FROM AUTHOR]

Mg77+xNi20−xLa3 (x = 0, 5, 10, 15) alloys were successfully prepared by the vacuum induction melting method. The structural characterizations of the alloys were performed by using X-ray diffraction and scanning electron microscope. The effects of nickel content on the microstructure and hydrogen storage kinetic of the as-cast alloys were investigated. The results showed that the alloys are composed of a primary phase of Mg2Ni, lamella eutectic composites of Mg + Mg2Ni, and some amount of LaMg12 and La2Mg17. Nickel addition significantly improved the hydrogen-absorption kinetic performance of the alloy. At 683 K, Mg77Ni20La3 alloy and Mg82Ni15La3 alloy underwent hydrogen absorption and desorption reactions for 2 h, respectively, and their hydrogen absorption and desorption capacities were 4.16 wt.% and 4.1 wt.%, and 4.92 wt.% and 4.69 wt.%, respectively. Using the Kissinger equation, it was calculated that the activation energy values of Mg77Ni20La3, Mg82Ni15La3, Mg87Ni10La3 and Mg92Ni5La3 alloys were in the range of 68.5~75.2 kJ/mol, much lower than 150~160 kJ/mol of MgH2. [ABSTRACT FROM AUTHOR]

After T5 (forging + aging) and different T6 (forging + solution + aging) heat treatments, the AZ80A Mg alloys exhibited microstructures with different fractions of continuous precipitate (CP) regions and discontinuous precipitate (DP) regions. The effects of the fractions of DP regions and CP regions on the tensile properties and fracture behaviors were investigated using microstructural characterizations and analysis. The results showed that increasing the fraction of DP regions enhanced the yield strength and tensile strength at room temperature. However, at the same high temperature, increasing the fractions of DP regions improved the elongation but deteriorated the tensile strength significantly. The different resultant tensile properties at different temperatures were caused by the different precipitation-strengthening effects in the CP and DP regions. The strengthening contribution of the DP regions was more effective at room temperature but became inferior to the effect brought about by the CP regions at high temperatures. Micro-cracks were usually initiated and propagated in the CP regions at room temperature. At high temperatures, however, micro-voids formed more easily in the DP regions, and the fracture path preferred to locate there. [ABSTRACT FROM AUTHOR]

The densification of a SiCp/Al–Fe–V–Si billet was achieved by reducing the pores and oxide film between the particles by rolling. The wedge pressing method was used to improve the formability of the composite after jet deposition. The key parameters, mechanisms, and laws of wedge compaction were studied. The results showed that the pass rate was reduced by 10 to 15 percent when using steel molds during the wedge pressing process if the distance between the two ends of the billet was about 10 mm, which was beneficial to improve the compactness and formability of the billet. The density and stress of the surface of the material were higher than those of the interior, where the distribution of density and stress tended to be uniform as the overall volume of the material shrank. During the wedge extrusion process, the material in the preforming area was thinned along the thickness direction, while the material in the main deformation area was lengthened along the length direction. Under plane strain conditions, the wedge formation of spray-deposited composites follows the plastic deformation mechanism of porous metals. The true relative density of the sheet was higher than the calculated value during the initial stamping phase, but was lower than the calculated value when the true strain exceeded 0.55. This was due to the accumulation and fragmentation of SiC particles, which made the pores difficult to remove. [ABSTRACT FROM AUTHOR]

Due to its excellent mechanical properties and high aspect ratio, graphene can significantly improve the water and chloride ion permeability resistance of cementitious materials. However, few studies have investigated the effect of graphene size on the water and chloride ion permeability resistance of cementitious materials. The main issues are as follows: How do different sizes of graphene affect the water and chloride ion permeability resistance of cement-based materials, and by what means do they affect these properties? To address these issues, in this paper, two different sizes of graphene were used to prepare graphene dispersion, which was then mixed with cement to make graphene-reinforced cement-based materials. The permeability and microstructure of samples were investigated. Results show that the addition of graphene effectively improved both the water and chloride ion permeability resistance of cement-based materials significantly. The SEM (scanning electron microscope) images and XRD (X-ray diffraction) analysis show that the introduction of either type of graphene could effectively regulate the crystal size and morphology of hydration products and reduce the crystal size and the number of needle-like and rod-like hydration products. The main types of hydrated products are calcium hydroxide, ettringite, etc. The template effect of large-size graphene was more obvious, and a large number of regular flower-like cluster hydration products were formed, which made the structure of cement paste more compact and thus significantly improved the resistance to the penetration of water and chloride ions into the matrix of the concrete. [ABSTRACT FROM AUTHOR]

The use of duplex stainless steel (DSS) in various fields is promising due to its excellent anti-corrosion properties, but traditional welding can lead to the formation of unfavorable phases that deteriorate its quality. This study aimed to use the rotary friction weld (RFW) technique to prevent the formation of harmful phases in the welding of an S32205 alloy pipe. The welding parameters used included a rotating speed of 20 m/s, a friction pressure of 10 MPa, a friction time of 30 s, and a forging pressure of 30 MPa. The microstructure and mechanical properties of the resulting RFWed joint were investigated. The results revealed that the weld zone exhibited a microstructure consisting of ferrite and austenite phases, with no deleterious phase detected. The ferrite content was measured to be 53.3%, 54.5%, and 68.7% in the base metal, thermomechanical affected zone (TMAZ), and weld, respectively, owing to the rapid cooling rate in the RFW process, which prevented any harmful phase formation in the weld zone. Furthermore, the RFW process successfully produced an ultrafine grain with a ferrite/austenite grain size of 0.40 μm and 0.41 μm, respectively. The weld zone and TMAZ contained more low-angle grain boundaries (LAGBs) compared to the base metal, which was attributed to the dynamic recovery (DRV) within a grain. The high heating and cooling rates and short welding time of the RFW process did not allow sufficient time for the dynamic recrystallization of the microstructure in the weld zone. However, a slight increase in the ferrite content in the weld zone resulted in grain refinement and an increase in the dislocation density, resulting in a slight increase in the 358 HV0.2 hardness and 823 MPa tensile strength of the weld zone. This study offers a novel approach for obtaining ultrafine grain duplex stainless steel pipes with exceptional mechanical properties through the application of RFW. [ABSTRACT FROM AUTHOR]

Lightweight high-entropy alloys (HEAs) are a new class of low-density, high strength-to-weight ratio metallic structural material. Understanding their corrosion behavior is crucial for designing microstructures for their practical applications. This work investigates the electrochemical corrosion behavior of lightweight HEAs AlCrTiV0.5Cux (x = 0, 0.2, 0.4, 0.6, 0.8, and 1.0) in a 0.6 M NaCl solution. These HEAs were produced by vacuum arc melting. In contrast to 304L stainless steel, all of the alloys exhibited lower current density levels caused by self-corrosion, with AlCrTiV0.5 demonstrating the highest corrosion resistance (0.131 μA/cm2). Corrosion resistance decreased along with the content of copper because copper segregation accelerated local corrosion throughout the alloy. [ABSTRACT FROM AUTHOR]

In this study, Ti-6Al-4V matrix composites reinforced with TiB ceramic whiskers were in situ synthesized and hydrogenated using the melt hydrogenation technique (MHT). The effects of MHT on the microstructure evolution and hot compression behavior of the composites were investigated by optical microscopy (OM), electron backscatter diffraction (EBSD), and transmission electron microscopy (TEM). Hot compression tests were performed at strain rates of 0.1/s, 0.01/s, and 0.001/s and temperatures of 800 °C, 850 °C, and 900 °C; the hot workability of composites significantly improved after hydrogenation, for example, the 900 °C peak flow stress of hydrogenated composites (43 MPa) decreased by 53.76% compared with that of unhydrogenated ones (93 MPa) at a strain rate of 0.01/s. Microstructural observations show that MHT can effectively facilitate the dispersion of TiB whiskers and induce the α/β lath refinement of the matrix in our as-cast hydrogenated composite. During hot compression, MHT effectively promoted the as-cast composite microstructure refinement, accelerated the dynamic recrystallization (DRX) generation, and reduced the stress concentration at the interface between the reinforcement and matrix; in turn, the hydrogenated composites presented low peak stress during hot compression. [ABSTRACT FROM AUTHOR]

In this paper, a new nanoscale metal Ti particle-reinforced Mg-3Al-1Zn matrix composite was successfully designed and prepared, which is mainly characterized by the fact that in addition to the "light" advantages of magnesium matrix composite, it also realizes bidirectional improvement of strength and ductility of the composite, and can be used as an alternative material for military light vehicle armor and individual armor. The SEM test shows that the nano-Ti particles are uniformly distributed at the grain boundary under the extruded state, which nails the grain boundary, inhibits the grain growth, and significantly refines the grain. XRD tests show that the addition of nano-Ti particles increases the crystallinity of the composite, which is consistent with the SEM test results. In addition, the EBSD test shows that the weakening of the texture of Ti/Mg-3Al-1Zn matrix composites and the increase in the starting probability of slip system are the main reasons for the improvement in ductility. Mechanical tests show that the yield strength, tensile strength, and elongation of the 0.5 wt% Ti/Mg-3Al-1Zn matrix composites exceed the peak values of ASTM B107/B107M-13 by 38.6%, 26.7%, and 20%, respectively. [ABSTRACT FROM AUTHOR]

In this work, a series of multicomponent alloys (CoCrFeNi, CoCrNi, and CoNiV) were laser welded with 304 stainless steel (304ss), and detailed comparisons on microstructural characteristics and mechanical properties were conducted for dissimilar laser welded joints. It is revealed that all of the dissimilar laser welded samples possessed defect-free joints and the corresponding fusion zone consisting of fcc single-phase showed homogeneous element distribution accompanied by a narrow element gradient in the vicinity of the fusion zone boundary. After laser welding with identical welding parameters, equiaxed grain was observed on the side of multicomponent alloy, while coarse columnar grain was obtained on the side of 304ss. Especially, the columnar grains of the fusion zone on the side of 304ss disclosed preferential <001> growth direction in the CoCrFeNi/304ss and CoCrNi/304ss welded joints. Furthermore, all of the dissimilar laser welded joints were fractured in the fusion zone, attributing to the drastic loss of strength in the fusion zone with coarsened grain. It is worth noting that a special lamellar structure that merged by dimples was found in the fracture surface of the CoNiV/304ss joint, closely related to the existence of the V-enriched region. Finally, a high strength–ductile synergy can be achieved by laser welding CoNiV alloy to 304ss, which showed a yield strength of 338 MPa, ultimate tensile strength of 686 MPa, and total elongation of 28.9%. These excellent mechanical properties prevailed in the potential of a CoNiV/304ss laser welded joint to be applied as a structural material. [ABSTRACT FROM AUTHOR]

In the field of metal matrix composites, it is a great challenge to improve the strength and elongation of magnesium matrix composites simultaneously. In this work, xTC4/AZ31 (x = 0.5, 1, 1.5 wt.%) composites were fabricated by spark plasma sintering (SPS) followed by hot extrusion. Scanning electron microscopy (SEM) showed that nano-TC4 (Ti-6Al-4V) was well dispersed in the AZ31 matrix. We studied the microstructure evolution and tensile properties of the composites, and analyzed the strengthening mechanism of nano-TC4 on magnesium matrix composites. The results showed that magnesium matrix composites with 1 wt.%TC4 had good comprehensive properties; compared with the AZ31 matrix, the yield strength (YS) was increased by 20.4%, from 162 MPa to 195 MPa; the ultimate tensile strength (UTS) was increased by 11.7%, from 274 MPa to 306 MPa, and the failure strain (FS) was increased by 21.1%, from 7.6% to 9.2%. The improvement in strength was mainly due to grain refinement and good interfacial bonding between nano-TC4 and the Mg matrix. The increase in elongation was the result of grain refinement and a weakened texture. [ABSTRACT FROM AUTHOR]

MnZn ferrite homogeneous fibers were synthesized via a simple solvothermal method and they were used as a reinforcing phase to prepare homogeneous-fiber-reinforced MnZn ferrite materials. The effects of MnZn ferrite homogeneous fibers (0 wt% to 4 wt%) doping on the microstructure, magnetic, and mechanical properties of MnZn ferrite materials were studied systematically. The results showed that MnZn ferrite homogeneous fibers exhibited high purity, good crystallinity, and smooth 1D fibrous structures, which were homogeneous with MnZn ferrite materials. Simultaneously, a certain content of MnZn ferrite homogeneous fibers helped MnZn ferrite materials exhibit more uniform and compact crystal structures, less porosity, and fewer grain boundaries. In addition, the homogeneous-fiber-reinforced MnZn ferrite materials possessed superior magnetic and mechanical properties such as higher effective permeability, lower magnetic loss, and higher Vickers hardness compared to ordinary MnZn ferrite materials. In addition, the magnetic and mechanical properties of homogeneous-fiber-reinforced MnZn ferrite materials first increased and then gradually decreased as the homogeneous fiber content increased from 0 wt% to 4 wt%. The best magnetic and mechanical properties of materials were obtained as the fiber content was about 2 wt%. [ABSTRACT FROM AUTHOR]

High-cycle fatigue (HCF) is a critical property of metastable β Ti alloys in aerospace applications. In this work, the HCF behavior and corresponding microscale deformation mechanisms of a metastable Ti-5Al-5Mo-5V-1Cr-1Fe (Ti55511) alloy with a basket-weave structure were investigated. HCF and its deformation mechanisms of a Ti55511 alloy were systematically studied in the deformed condition by using a scanning electron microscope (SEM), a transmission electron microscope (TEM), and electron backscatter diffraction (EBSD). It was found that the Ti55511 alloy exhibited an excellent HCF strength (107 cycles, Kt = 1, R = 0.06) of 738 MPa. The fractographic investigation demonstrated that fatigue striations and secondary cracks were the main features in the crack initiation zone. Dislocation analyses indicated that the HCF deformation of the basket-weave microstructure was mainly affected by the dislocation slipping of the primary α (αp) phase. In addition, the dislocation pile-up at the αp/βtrans interface led to crack initiation. EBSD analyses indicated that the prismatic type slip system of the αp phase was preferentially activated during the HCF deformation process of the Ti55511 alloy, followed by the basal type and pyramid type systems. [ABSTRACT FROM AUTHOR]

The microstructural evolutions of both uncarbonated and carbonated cement pastes subjected to various high temperatures (30 °C, 200 °C, 400 °C, 500 °C, 600 °C, 720 °C, and 950 °C) are presented in this study by the means of mercury intrusion porosimetry (MIP) and scanning electron microscopy (SEM). It was found that the thermal stabilities of uncarbonated cement pastes were significantly changed from 400 to 500 °C due to the decomposition of portlandite at this temperature range. More large pores and microcracks were generated from 600 to 720 °C, with the depolymerization of C-S-H. After carbonation, the microstructures of carbonated cement pastes remained unchanged below 500 °C and started to degrade at 600 °C, due to the decompositions of calcium carbonates and calcium modified silica gel. At 950 °C, both uncarbonated and carbonated cement pastes showed a loosely honeycombed microstructure, composed mainly of β-C2S and lime. It can be concluded that carbonation improves the high-temperature resistance of cement pastes up to 500 °C, but this advantage is lost at temperatures over 600 °C. [ABSTRACT FROM AUTHOR]

In this study, the potential application of slag-fly ash-based geopolymers as stabilizers for soft soil in sulfate erosion areas was investigated to promote environmental protection and waste residue recycling. The changes in the physical and mechanical properties and microstructure characteristics of cement-stabilized soil/geopolymer-stabilized soil under sulfate erosion were comparatively studied through tests such as appearance change, mass change, strength development, and microscopic examination. The results show that the sulfate resistance of stabilized soil is significantly affected by the stabilizer type. In the sulfate environment, the cement-stabilized soil significantly deteriorates with erosion age due to the expansion stress induced by AFt, while the geopolymer-stabilized soil exhibits excellent sulfate resistance. The slag-fly ash ratio (10:0, 9:1, 8:2 and 7:3) is an important factor affecting the sulfate resistance of geopolymer-stabilized soils, and the preferred value occurs at 9:1 (G-2). When immersed for 90 d, the unconfined compressive strength value of G-2 is 7.13 MPa, and its strength retention coefficient is 86.6%. The N-A-S-H gel formed by the polymerization in the geopolymer contributes to hindering the intrusion of sulfate ions, thereby improving the sulfate resistance of stabilized soil. The research results can provide a reference for technology that stabilizes soil with industrial waste in sulfate erosion areas. [ABSTRACT FROM AUTHOR]

The Sn-Ag-Cu (SAC) solder alloys with a low Ag (Ag < 3 wt.%) content have attracted great attention owing to their low cost, increased ability in bulk compliance, and plastic energy dissipation. However, some of their mechanical properties are generally lower than the SAC alloys with a higher Ag content. Adding alloying elements is an effective approach for improving the mechanical properties of the SAC alloys. In this study, the effect of Bi, Sb, and Ti on Sn-1 wt.%Ag-0.5 wt.%Cu (SAC105) solder alloys was investigated. The SAC solders with four compositions: SAC105-1 wt.%Bi, SAC105-1 wt.%Sb, SAC105-1 wt.%Bi-1 wt.%Sb, SAC105-1 wt.%Bi-1 wt.%Sb-0.4 wt.%Ti were prepared. The microstructure and phase compositions were characterized using electron scanning microscopy, and X-ray diffraction. The thermal properties and wettability were also examined. Uniaxial tensile tests and nano-indentation tests were conducted to evaluate the mechanical properties. The results show that adding Bi or Sb could increase the strength of SAC105 alloys mainly due to the solid solution strengthening effect. The creep resistance of SAC105 alloys was also improved with the additions of Bi and Sb. The co-additions of Bi and Sb into SAC105 alloys exhibit an enhanced creep resistance than that calculated by the theoretical calculation. The further addition of Ti into SAC105-1Bi-1Sb alloys demonstrated a much-improved creep resistance, which could be attributed to the synergistic effects of both solid solution strengthening and the precipitation hardening effects. [ABSTRACT FROM AUTHOR]

Laser powder bed fusion (LPBF) is a powder-bed-based metal additive manufacturing process with multiple influencing parameters as well as multi-physics interaction. The laser scanning speed, which is one of the essential process parameters of the LPBF process, determines the microstructure and properties of the components by adjusting the instantaneous energy input of the molten pool. This work presents a comprehensive investigation of the effects of the laser scanning speed on the densification behavior, phase evolution, microstructure development, microhardness, and tensile properties of K418 alloy prepared by laser powder bed fusion. When the scanning speed is 800 mm/s, the microstructure of the material is dominated by cellular dendrite crystals, with coarse grains and some cracks in the melting tracks. When the scanning speed is increased to 1200 mm/s, a portion of the material undergoes a cellular dendrite–columnar crystal transition, the preferred orientation of the grains is primarily (001), and internal defects are significantly reduced. When the scanning speed is further increased to 1600 mm/s, columnar crystals become the main constituent grains, and the content of high-angle grain boundaries (HAGBs) within the microstructure increases, refining the grain size. However, the scanning speed is too fast, resulting in defects such as unmelted powder, and lowering the relative density. The experimental results show that by optimizing the laser scanning speed, the microhardness of the LPBF-ed K418 parts can be improved to 362.89 ± 5.01 HV, the tensile strength can be elevated to 1244.35 ± 99.12 MPa, and the elongation can be enhanced to 12.53 ± 1.79%. These findings could help determine the best scanning speed for producing K418 components with satisfactory microstructure and tensile properties via LPBF. In addition, since the LPBF process is largely not constrained and limited by the complexity of the geometric shape of the part, it is expected to manufacture sophisticated and complex structures with hollow, porous, mesh, thin-walled, special-shaped inner flow channels and other structures through the topology optimization design. However, due to the relatively narrow LPBF process window, this study will benefit from LPBF in producing a lightweight, complex, and low-cost K418 product, greatly improving its performance, and promoting the use of LPBF technology in the preparation of nickel-based superalloys. [ABSTRACT FROM AUTHOR]

The influence of tempering temperature on the microstructure of 0.5Cr0.4W steels was investigated by scanning electron microscope, and the roles of grain boundary character, dislocation, and Taylor factor in sulfide stress cracking (SSC) resistance were interpreted using the election backscattered diffraction technique. The 0.5Cr0.4W steels tempered at 690 °C, 700 °C, and 715 °C all showed tempered martensites. The specimen tempered at 715 °C exhibited a higher critical stress intensity factor (KISSC) of 34.58 MPa·m0.5, but the yield strength of 800 MPa did not meet the criterion of 125 ksi (862 MPa) grade. When the specimen was tempered at 690 °C, the yield strength reached 960 MPa and the KISSC was only 21.36 MPa·m0.5, displaying poorer SSC resistance. The 0.5Cr0.4W steel tempered at 700 °C showed a good combination of yield strength (887 MPa) and SSC resistance (KISSC: 31.16 MPa·m0.5). When increasing the tempering temperature, the local average misorientation and Taylor factor of the 0.5Cr0.4W steels were decreased. The reduced dislocation density, and greater number of grains amenable to slippage, produced less hydrogen transport and a lower crack sensitivity. The SSC resistance was, thus, increased, owing to the minor damage to hydrogen aggregation. Therefore, 700 °C is a suitable tempering temperature for 0.5Cr0.4W casing steel. [ABSTRACT FROM AUTHOR]

Recently, amorphous alloys have attracted many researchers’ attention for amorphous structures and excellent properties. However, the welding of amorphous alloys to traditional metals in the microscale is not easy to realize in the process with amorphous structures unchanged, which restrains the application in industry. In this paper, a new method of welding Fe-based amorphous alloys (GB1K101) to crystalline copper by laser impact welding (LIW) is investigated. A series of experiments was conducted under different laser energies, during which Fe-based amorphous alloys and crystalline copper were welded successfully by LIW. In addition, the microstructure and mechanical properties of welding joints were observed and measured, respectively. The results showed that the surface wave and springback were observed on the flyer plate after LIW. The welding interface was straight or wavy due to different plastic deformation under different laser energies. The welding interface was directly bonded tightly without visible defects. No visible element diffusion and intermetallic phases were found in the welding interface. The Fe-based amorphous alloys retained amorphous structures after LIW under the laser energy of 835 mJ. The nanoindentation hardness across the welding interface showed an increase on both sides of the welding interface. The results of the lap shearing test showed that the fracture position was on the side of copper coil. [ABSTRACT FROM AUTHOR]

Friction stir processing (FSP) has been considered as a novel technique to refine the grain size and homogenize the microstructure of metallic materials. In this study, two-pass FSP was conducted under water to enhance the cooling rate during processing, and an AZ61 magnesium alloy with fine-grained and homogeneous microstructure was prepared through this method. Compared to the as-cast material, one-pass FSP resulted in grain refinement and the βMg17Al12 phase was broken into small particles. Using a smaller stirring tool and an overlapping ratio of 100%, a finer and more uniform microstructure with an average grain size of 4.6 μm was obtained through two-pass FSP. The two-pass FSP resulted in a significant improvement in elongation of 37.2% ± 4.3%, but a slight decrease in strength compared with one-pass FSP alloy. Besides the microstructure refinement, the texture evolution in the stir zone is also considered responsible for the ductility improvement. [ABSTRACT FROM AUTHOR]

The microstructural evolution, thermodynamics, and kinetics of Mo (21 wt %) Tm2O3 powder mixtures during ball milling were investigated using X-ray diffraction and transmission electron microscopy. Ball milling induced Tm2O3 to be decomposed and then dissolved into Mo crystal. After 96 h of ball milling, Tm2O3 was dissolved completely and the supersaturated nanocrystalline solid solution of Mo (Tm, O) was obtained. The Mo lattice parameter increased with increasing ball-milling time, opposite for the Mo grain size. The size and lattice parameter of Mo grains was about 8 nm and 0.31564 nm after 96 h of ball milling, respectively. Ball milling induced the elements of Mo, Tm, and O to be distributed uniformly in the ball-milled particles. Based on the semi-experimental theory of Miedema, a thermodynamic model was developed to calculate the driving force of phase evolution. There was no chemical driving force to form a crystal solid solution of Tm atoms in Mo crystal or an amorphous phase because the Gibbs free energy for both processes was higher than zero. For Mo (21 wt %) Tm2O3, it was mechanical work, not the negative heat of mixing, which provided the driving force to form a supersaturated nanocrystalline Mo (Tm, O) solid solution. [ABSTRACT FROM AUTHOR]

The preparation of ultra-high-performance concrete (UHPC) with both high-early-strength and good workability contributes to further promotion of its development and application. This study investigated the effects of different accelerators (SM, alkaline powder accelerator; SF, alkaline powder accelerator containing fluorine; and AF, alkali-free liquid accelerator containing fluorine) on the workability and strength properties of UHPC. The microstructure of UHPC was also characterized by using XRD and SEM. Several dosage levels of accelerators (2%, 4%, 6%, and 8% by mass) were selected. The results indicate that the setting time and fluidity of UHPC are gradually decreased with an increase in accelerators dosage. Compared with fluorine-containing SF/AF, fluorine-free SM evidently facilitates UHPC early strength gain speed. However, the fluorine-containing accelerators have a higher 28 d strength ratio, especially AF. The maximum compressive and flexural strength ratios are obtained at a dosage of 6%, which are 95.5% and 98.3%, respectively. XRD and SEM tests further reveal the effect of different accelerators on the macroscopic properties of UHPC from the micro level. [ABSTRACT FROM AUTHOR]

In AA2618 aluminum alloy, the iron- and nickel-rich intermetallics formed during solidification are of great effect on the mechanical properties of the alloy at both room temperature and elevated temperatures. However, the solidification behavior of the alloy and the formation mechanism of the intermetallics during solidification of the alloy are not clear. This research fills the gap and contributes to understanding the intermetallic of the alloy. The results showed that cooling rate was of great influence on the formation of the intermetallics. Under the condition of slow cooling, the as-cast microstructures of the alloy were complex with many coarse eutectic compounds including Al9FeNi, Al7(CuNi)5, Si, Al2Cu and Al2CuMg. The phase Al9FeNi was the dominant intermetallic compound, which precipitated at the earlier stage of the solidification by eutectic reaction L → α-Al + Al9FeNi. Increasing the cooling rate would suppress the formation of the coarse eutectic intermetallics. Under the condition of near-rapid cooling, the as-cast microstructures of the alloy consisted of metastable intermetallics Al9FeNi and Al2Cu; the equilibrium eutectic compounds were suppressed. This research concluded that intermetallics could be refined to a great extent by near-rapid cooling. [ABSTRACT FROM AUTHOR]

The microstructure, interfacial characteristics, and corrosion resistance of Fe-W-Mn-Al-B alloys in molten zinc at 520 °C have been investigated using scanning electron microscopy (SEM), X-ray diffractometry (XRD), and electron probe micro-analysis (EPMA). The experimental results indicate that the Fe-B alloy with 11 wt.% W, 7 wt.% Mn, and 4 wt.% Al addition displays a lamellar eutectic microstructure and excellent corrosion resistance to molten zinc. The toughness of M2B-type borides in the hyper-eutectic Fe-4.2B-11W-7Mn-4Al alloy can be more than doubled, reaching 10.5 MPa·m1/2, by adding Mn and Al. The corrosion layer of the Fe-3.5B-11W-7Mn-4Al alloy immersed in molten zinc at 520 °C comprises Fe3AlZnx, δ-FeZn10, ζ-FeZn13, and η-Zn. The lamellar borides provide the mechanical protection for α-(Fe, Mn, Al), and the thermal stability of borides improves as the fracture toughness of the borides increases, which jointly contribute to the improvement of the corrosion resistance to the molten zinc. [ABSTRACT FROM AUTHOR]

Because of their superior mechanical performance at ultra-high temperatures, refractory niobium–silicon-based alloys are attractive high-temperature structural alloys, particularly as structural components in gas turbine engines. However, the development of niobium–silicon-based alloys for applications is limited because of the trade-off between room temperature fracture toughness and high-temperature strength. Here, we report on the fabrication of a Nb-18Si alloy with dispersion of hafnium carbide (HfC) particles through selective laser melting (SLM). XRD and SEM-BSE were used to examine the effects of scanning speed on the microstructure and the phase structure of the deposited Nb-18Si-5HfC alloy. The results show that when the scanning speed rises, the solid solubility of the solid solution improves, the interlamellar spacing of eutectics slowly decrease into nano-scale magnitude, and the corresponding hafnium carbide distribution becomes more uniform. We also discover the hafnium carbide particles dispersion in the inter-lamella structure, which contributes to its high fracture toughness property of 20.7 MPa∙m1/2 at room temperature. Hardness and fracture toughness are simultaneously improved because of the control of microstructure morphology and carbide distribution. [ABSTRACT FROM AUTHOR]

B4C/TiB2 ceramic composites reinforced with three size scales (average particle size: 7 μm, 500 nm, and 50 nm) of TiB2 were prepared by using a pressureless sintering furnace at 2100 °C under Ar atmosphere for 60 min. The results demonstrated that during the sintering process, TiB2 located on the boundaries between different B4C grains could inhibit the grain growth which improved the mass transport mechanism and sintering driving force. A semi-coherent interface between B4C and SiC was found, which is supposed to help to reduce the interface energy and obtain good mechanical properties of the B4C/TiB2 ceramic composite. On sample cooling from sintering temperature to room temperature, the residual tensile stress fields formed at the TiB2 interfaces owning to the thermo-elastico properties mismatched, which might have contributed to increase the ability of the sample to resist crack propagation. The results showed that the relative density, Vickers hardness, and fracture toughness of the composite with 20 wt.% submicron and 10 wt.% nano-TiB2 were significantly improved, which were 98.6%, 30.2 GPa, and 5.47 MPa·m1/2, respectively. [ABSTRACT FROM AUTHOR]