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This paper presents the results of a study of layer gradient thermal protection coatings based on NiCrAlY and YSZ obtained by detonation spraying. Modern gas turbines and high-temperature units operate under extreme temperatures and aggressive environments, which requires effective protection of components from wear, corrosion, and thermal shocks. In this study, the use of layer gradient coatings consisting of alternating layers of NiCrAlY and YSZ was investigated with the aim of solving the problem of thermal stress accumulation due to a smooth change in the composition of the layers. Microstructural and phase analysis showed that alternating layers of NiCrAlY and YSZ formed a dense layer gradient structure with clear interphase boundaries and low porosity. Detonation spraying led to a complete transformation of the monoclinic ZrO2 phase into a tetragonal one, which significantly increased the mechanical strength of the coating and its resistance to thermal shocks. Sample 1D1 demonstrated excellent tribological and corrosion properties in a 3.5% NaCl solution, which can be explained by its higher density and reduced number of pores. Mechanical tests revealed stable values of hardness and wear resistance of the coating, especially for the 1D1 coating. Studies have shown that coatings are resistant to thermal shocks, but thicker layers show a tendency to peel off after thermal cycling. The obtained results indicate high prospects for the use of layer gradient coatings based on NiCrAlY and YSZ for the protection of gas turbine components and other high-temperature installations operating under extreme loads and aggressive environments. [ABSTRACT FROM AUTHOR]

A novel TiB2-CeO2-modified (Nb,Mo,Cr,W)Si2 coating was prepared on a Nb-5W-2Mo-1Zr alloy substrate using two-step slurry sintering and halide-activated pack cementation to address the limitations of a single NbSi2 coating in meeting the service requirements of niobium alloys at elevated temperatures. At 1700 °C, the static oxidation life of the coating exceeded 20 h, thus indicating excellent high-temperature oxidation resistance. This was due to the formation of a TiO2-SiO2-Cr2O3 composite oxide film on the coating surface, which, due to low oxygen permeability, effectively prevented the inward infiltration of oxygen. Additionally, the dense structure of the composite coating further enhanced this protective effect. The composite coating was able to withstand over 1600 thermal shock cycles from room temperature to 1700 °C, and its excellent thermal shock performance could be attributed to the formation of MoSi2, CrSi2, and WSi2 from elements such as Mo, Cr, and W, which were added during modification. In addition to adjusting the difference in thermal expansion coefficients between the layers of composite coatings to reduce the thermal stress generated by thermal shock cycles, the formation of silicide compounds also improved the overall fracture toughness of the coating and thereby improved its thermal shock resistance. [ABSTRACT FROM AUTHOR]

Depositing a tritium permeation barrier on the surface of materials is a key method for reducing tritium permeability. During actual operational processes, the surface of the tritium permeation barrier may experience mechanical damage, such as spalling and scratches. The hydrogen permeability resistance of the coating will degrade due to such forms of mechanical damage. It is a significant engineering challenge to evaluate the impact of these damages on the coating's tritium resistance. In this experiment, the mechanical damage to the FeAl/Al2O3 tritium permeation barrier on 316L stainless steel was simulated through scratching, debonding, and thermal shock. Subsequently, a hydrogen isotope gas drive permeation (GDP) test was conducted. The influence of the degree of mechanical damage on the coating's tritium permeation behavior was assessed and discussed. The results indicate that, under the same damage mechanism, the coating's tritium permeability resistance is positively correlated with the integrity of the coating. Additionally, the impact of scratches on the coating surface is more severe than that of other damage mechanisms. [ABSTRACT FROM AUTHOR]

To study the ablation properties and differences of plain-woven SiC/SiC composites under single and cyclic ablation. The ablation test of plain-woven SiC/SiC composites was conducted under an oxyacetylene torch. The results indicate that the mass ablation rate of cyclic ablation is lower than that of single ablation, whereas the line ablation rate is higher. Macro-microstructural characterization revealed the presence of white oxide formed by silica on the surface of the ablation center region. The fibers in the central region of the ablation were ablated layer by layer, and the broken fiber bundles exhibited a spiky morphology with numerous silica particles attached. The oxide layer on the surface and the silica particles on the fibers, which are in the molten state formed in the high-temperature ablation environment, contribute to resisting ablation. Thermal shock during cyclic ablation also played a role in the ablation process. The thermal shock causes cracks in the fiber bundles and matrix of the SiC/SiC composites. This study helps to apply SiC/SiC composite to complex thermal shock environments. [ABSTRACT FROM AUTHOR]

Refractory materials are an important pillar for the stable development of the high-temperature industry. A large amount of waste refractories needs to be further disposed of every year, so it is of great significance to carry out research on the recycling of used refractories. In this work, lightweight composite aggregate was prepared by using discarded Al2O3-ZrO2-C refractories as the main raw material, and the performance of the prepared lightweight aggregate was improved by adjusting the calcination temperature and introducing light calcined magnesia additives. The results showed that the cold compressive strength and thermal shock resistance of the lightweight aggregates were significantly improved with increasing calcination temperature. Moreover, the introduction of light calcined magnesia can effectively improve the apparent porosity, cold compressive strength, and thermal shock resistance of the prepared lightweight aggregates at the calcination temperature of 1400 °C. Consequently, this work provides a useful reference for the resource utilization of used refractories, while the prepared lightweight aggregates are expected to be applied in the field of high-temperature insulation. [ABSTRACT FROM AUTHOR]

Thermoelectric materials that can convert thermal energy to electrical energy are stable and long-lasting and do not emit greenhouse gases; these properties render them useful in novel power generation devices that can conserve and utilize lost heat. SiC exhibits good mechanical properties, excellent corrosion resistance, high-temperature stability, non-toxicity, and environmental friendliness. It can withstand elevated temperatures and thermal shock and is well suited for thermoelectric conversions in high-temperature and harsh environments, such as supersonic vehicles and rockets. This paper reviews the potential of SiC as a high-temperature thermoelectric and third-generation wide-bandgap semiconductor material. Recent research on SiC thermoelectric materials is reviewed, and the principles and methods for optimizing the thermoelectric properties of SiC are discussed. Thus, this paper may contribute to increasing the application potential of SiC for thermoelectric energy conversion at high temperatures. [ABSTRACT FROM AUTHOR]

The precipitation-hardenable nickel-based superalloy Rene 41 exhibits remarkable mechanical characteristics and high corrosion resistance at high temperatures, properties that allow it to be used in high-end applications. This research paper presents findings on the influence of thermal shocks on its microstructure, hardness, and thermal diffusivity at temperatures between 700 and 1000 °C. Solar energy was used for cyclic thermal shock tests. The samples were characterized using microhardness measurements, optical microscopic analysis, scanning electron microscopy coupled with EDS elemental chemical analysis, X-ray diffraction, and flash thermal diffusivity measurements. Structural transformations and the variation of properties were observed with an increase in the number of shocks applied at the same temperature and with temperature variation for the same number of thermal shocks. [ABSTRACT FROM AUTHOR]

Herein, we present the results of an experimental study on the mechanical properties of Fe-C alloys with different carbon contents (0.2, 0.45, and 0.8%) in a wide range of deformation rates (10−3–103 s−1) and abrasive wear resistance, which underwent combined laser thermal (laser surface hardening—LSH) and laser shock wave (Laser Shock Peening—LSP) processing. The combined treatment modes included a different sequence of exposure to laser thermal and laser-induced shock pulses on the material. The amplitude and duration of laser-induced shock waves were measured using a laser Michelson interferometer. The mechanical properties of steel samples were studied under conditions of uniaxial tension under static loads on a standard universal testing machine, the LR5KPlus, and under dynamic loading, tests were carried out on a specialized experimental complex according to the H. Kolsky method using a split Hopkinson rod. The abrasive wear resistance of hardened surfaces was studied using the Brinell–Haworth method. Studies have shown that the use of a combination of LSH and LSP treatments leads to an increase in both the mechanical properties of steels and abrasive wear resistance compared to traditional laser hardening. It has been established that in the combinations considered, the most effective is laser treatment, in which LSP treatment is applied twice: before and after LSH. Thus, after processing steels using this mode, an increase in the depth of the hardened layer was recorded—by 1.53 times for steel 20, by 1.41 times for steel 45, and by 1.29 times for steel U8—as well as a maximum increase in microhardness values by 22% for steel 20, by 27% for steel 45, and by 13% for U8 steel. The use of this mode made it possible to obtain the maximum strength properties of the studied materials under static and dynamic loading, which is associated with an increase in the volume fraction of the strengthened metal and high microhardness values of the strengthened layer of traditional LSH. The dependences of abrasive wear of the studied steels after various combinations of LSP and LSH impacts were established. It is shown that the greatest wear resistance of the studied steels is observed in the case when the LSH pulse is located between two LSP pulses. In this case, abrasive wear resistance increases by 1.5–2 times compared to traditional LSH. [ABSTRACT FROM AUTHOR]

Rigid pavements at military airfields experience surface deterioration within 6–18 months of construction. The cause of this degradation is mainly due to combined exposure to repeated heat shocks from jet engine exhaust and spilled aviation oils (hydrocarbons). Surface degradation occurs in the form of disintegration of aggregates and cement paste into small pieces that pose severe risks of physical injury to maintenance crews or damage to an aircraft engine. Since coarse aggregates typically occupy 60–80% of the concrete volume, aggregates' thermal properties and microstructure should play a crucial role in the degrading mechanism. At high temperatures, concrete with lightweight aggregates is reported to have better performance compared to concrete with normal-weight aggregate. Thus, the present study carried out a detailed investigation of the mechanical and thermal performance of lightweight aggregate concrete exposed to the combined effects of high temperatures and hydrocarbon oils simultaneously. To replicate harsh airfield operating conditions, standard-sized concrete cylinders were exposed to elevated temperatures using an electric oven. Additionally, a mixture of equal parts of aircraft engine oil, hydraulic oil, and kerosene was applied before each exposure to high temperatures. To identify the resistance of different concrete with various lightweight coarse aggregates, pumice, perlite, lytag (sintered fly ash), and crushed brick were used as lightweight coarse aggregates in concrete. Also, basalt aggregate concrete was used as a reference. After curing, cylinders were tested for the ultimate strength. Later, after every 20 cyclic exposures, three cylinders from each aggregate type were tested for residual comprehensive strength, thermal, chemical, and microstructural (SEM) properties. Overall, concrete with crushed brick aggregate and lytag used in this study showed superior resistance to the simulated airfield conditions. The findings of this study will provide valuable insights to select an appropriate coarse aggregate type for military airfield pavement construction, aiming to effectively minimize surface spalling. [ABSTRACT FROM AUTHOR]

The current article presents an advanced analysis of the properties of solid-wire electric contacts produced with ultrasonic welding and soldering. Soldering is generally used to join thin, solid copper wires to produce electrical contacts in small-volume production, as ultrasonic welding does not provide acceptable peel force and tensile strength due to the deformation and thinning of the wires. In this article, ultrasonic welding of thin, solid copper wires using a ring before and after a thermal shock test is discussed and compared with the standard soldering technique. The thermal shock test was carried out in the temperature range from −30 to 150 °C. Half of the samples, for both the joining techniques and the wires, were subjected to the thermal shock test; the other half were not. Investigations included electrical resistance tests, optical and SEM microscopy, XRD, microhardness measurements, peel tests, tensile tests, and fractographic analysis. The electrical resistance test, microscopy, microhardness measurements, and fracture examinations showed no differences between the thermal shock-exposed and the non-exposed samples with the same joining process. In mechanical tests, the ultrasonic joint demonstrated superior strength compared to the soldered joint. [ABSTRACT FROM AUTHOR]

High emissivity coatings with sol as the binder have the advantages of room temperature curing, good thermal shock resistance, and high emissivity; however, only silica sol has been used in the current systems. In this study, aluminum sol was used as the binder for the first time, and MoSi2 and SiC were used as emittance agents to prepare a high emissivity MoSi2-SiC-Al2O3 coating on mullite insulation tiles. The evolution of structure and composition at 1000–1400 °C, the spectral emissivity from 200 nm to 25 μm, and the insulation performance were studied. Compared with the coating with silica sol as a binder, the MoSi2-SiC-Al2O3 coating has better structural uniformity and greater surface roughness and can generate mullite whiskers at lower temperatures. The total emissivity is 0.922 and 0.897, respectively, at the wavelength range of 200–2500 nm and 2.5–25 μm, and the superior emissivity at a low wavelength (<10 μm) is related to a higher surface roughness and reduced feature absorption. The emissivity reduction related to the oxidation of emittance agents at a high temperature (−10.2%) is smaller than that of the silica-sol-bonded coating (−18.6%). The cold surface temperature of the coated substrate is 215 °C lower than the bare substrate, suggesting excellent thermal insulation performance of the coating. [ABSTRACT FROM AUTHOR]

Various designs of furnaces for melting alloys are used in the foundry industry. Regardless of their design, they have one common detail, which is the lining of their interiors with refractory materials. This component in the design of a metal-melting furnace has a very important task—to protect the rest of the furnace assemblies from thermal and mechanical damage. Continuous technical progress and the quality requirements of casting production produce increasingly higher demands for refractory materials in connection with their development as well. The article presents the results of an innovative method of vibratory compaction of refractory material (high-alumina aluminosilicate) using reduced pressure. The analysis presents a comparative study of two methods used for forming refractory materials, i.e., the application of the mentioned innovative method and the classical (standard) method of compaction by vibration only. The effects of the introduced modification in the manufacture of ceramic shapes were evaluated by means of the material's resistance to thermal shock, linear expansion, and dimensional change due to firing, apparent density, open porosity, and apparent specific gravity, determination of total pore volume and pore size distribution by mercury porosimetry, and slag resistance. The tests performed indicate that the procedure of lowering the pressure during the vibratory compaction of the refractory material creates a more homogeneous structure with a smaller number and size of pores. This makes it possible to improve most of the parameters that determine the quality of the refractories used for the linings of the foundry furnace. [ABSTRACT FROM AUTHOR]

This work aims to highlight the multiple features shown by curcuma-based pigment and rice bran wax, which can be selectively employed as bio-based additives for the realization of multilayer wood coatings with multiple functionalities, harnessing the capabilities of the two environmentally friendly fillers, in line with current environmental sustainability trends. The role of the two green materials on the morphology of the composite layers was examined through observations employing scanning electron and optical microscopy, revealing a strong alteration of the film's appearance, both its color and reflectivity. Additionally, their influence on the paint's resilience was assessed by exposing the samples to UV-B radiation and consecutive thermal shocks. The coating displayed a clear and uniform change in color because of substantial curcuma powder photo-degradation but it remained exceptionally stable when subjected to thermal stresses. Moreover, the protective properties of the coatings were evaluated by conducting liquid resistance tests and water uptake tests, while the hardness and the abrasion resistance of the coatings were assessed to evaluate the effect of the additives on the mechanical properties of the coatings. In conclusion, this study showcases the promising joint action of curcuma-based pigment and rice bran wax in multilayer coatings. This combination offers vibrant yellow tones and an appealing appearance to the paint, enhances the surface's water-repellent properties, and improves the mechanical resistance of the coatings. [ABSTRACT FROM AUTHOR]

To develop materials suitable for aerospace applications, silicon nitride/boron nitride (Si 3 N 4 /BN) fibrous monolithic ceramics with varying BN contents were prepared. Employing analytical techniques such as XRD and SEM, coupled with mechanical testing equipment, the influence of BN concentration on the thermal shock resistance of Si 3 N 4 /BN fibrous monolithic ceramics was assessed. When the thermal shock differential is less than 800 °C, its residual flexural strength gradually decreases as the thermal shock differential increases. Conversely, when the differential exceeds 1000 °C, the residual flexural strength of the material increases. The residual strength of all samples reached its peak after undergoing a thermal shock assessment at a 1500 °C differential. When the BN mass fraction is 5 wt.%, the residual strength after a thermal shock at a temperature difference of 1500 °C is 387 ± 19 MPa, which is 124% higher than the original strength of the sample that did not undergo thermal shock (25 °C, 311 ± 18 MPa). The oxide layer formed on the thermal shock surface played a role in bridging defects introduced during material surface processing. [ABSTRACT FROM AUTHOR]

In this study, the prestressed coating reinforcement method was employed to create kyanite-coated zirconia toughened alumina (ZTA) prestressed ceramics. Due to the mismatch of the coefficient of thermal expansion (CTE) between the coating and substrate, compressive residual stress was introduced in the coating. The effects of compressive residual stress on the mechanical properties of ZTA have been demonstrated. Results show that the flexural strength of the kyanite-coated ZTA ceramics improved by 40% at room temperature compared to ZTA ceramics. In addition, the temperature dependence of mechanical properties has also been discussed. And the results show that the reinforcement gradually diminished with increasing temperature and eventually disappeared at 1000 °C. The modulus of elasticity of the material also exhibits a decreasing trend. Furthermore, the introduction of the prestressing coating enhanced the thermal shock resistance, but the strengthening effect diminished as the temperature increased and completely disappeared at 800 °C. [ABSTRACT FROM AUTHOR]

The development of high-temperature organic adhesive for bonding ultra-high-temperature ceramics with excellent thermal shock resistance has important significance to thermal protection systems for high-temperature environment application. In this study, high-temperature organic adhesive (HTOA) with carbon-fiber-SiC nanowires (CF-SiCNWs) binary phase enhancement structure was prepared. The method is that the SiCNWs grow on the chopped carbon-fiber surface and in the matrix of modified HTOA during high-temperature heat treatment with the help of a catalyst by a tip-growth way and with a vapor–liquid–solid (V-L-S) growth pattern. The results showed that the CF-SiCNWs binary phase enhancement structure plays a significant role in improving thermal shock resistance of high-temperature organic adhesive. The retention rate of the joint bond strength for the bonding samples after 20 cycles of thermal shock testing reaches 39.19%, which is higher than for the ones without CF, whose retain rate is only 6.78%. The shear strength of the samples with the CF-SiCNWs binary phase enhancement structure was about 10% higher than for those without the enhancement structure after 20 cycles of thermal shock. [ABSTRACT FROM AUTHOR]

Graphite flakes are commonly used to fabricate carbon-based refractories owing to their superior properties, including better corrosion resistance and thermal shock resistance (TSR); unfortunately, their insufficient water-wettability has remarkably hindered their application in castables. Aiming to enhance their water-wettability, a facile and low-cost technique for fabricating carbides coated in graphite was proposed in this work. Firstly, SiC-TiC coated graphite (SiC-TiC@C) powders were prepared via modified molten salt shielding synthesis in an air atmosphere using graphite flake, Si and Ti powders as raw materials and NaCl-KCl as the molten salt shielding medium. Water-wettability and oxidation resistance of SiC-TiC@C powders were significantly improved. Compared to the Al2O3-MgO castables with graphite flakes, the water demand of the castables with SiC-TiC@C was noticeably decreased from 6.85% to 4.89%, thereby decreasing the apparent porosity of the castables with 5% SiC-TiC@C (from 20.3% to 13%), enhancing the cold strength, hot strength and oxidation resistance of the castables. Such enhancements are ascribed to continuous and crack-free SiC-TiC coatings on graphite surfaces ensuring that the castables have outstanding properties. [ABSTRACT FROM AUTHOR]

Energy losses can be significantly reduced if thermally insulating cement is used for energy storage and recovery. The thermal conductivity (TC) of the currently used cement is between 1 and 1.2 W/mK. In this study we assessed the ability of polystyrene (PS)–polybutadiene (PB)–polyacrylic acid (PAA) terpolymer (cross-linked styrene–butadiene rubber, XSBR) latex to improve thermal insulating properties and thermal shock (TS) resistance of class G ordinary Portland cement (OPC) and fly ash cenosphere (FCSs) composites in the temperature range of 100–175 °C. The composites autoclaved at 100 °C were subjected to three cycles, one cycle: 175 °C heat → 25 °C water quenching). In hydrothermal and thermal (TS) environments at elevated temperatures in cement slurries the XSBR latex formed acrylic calcium complexes through acid–base reactions, and the number of such complexes increased at higher temperatures due to the XSBR degradation with formation of additional acrylic groups. As a result, these complexes offered the following five advanced properties to the OPC-based composites: (1) enhanced hydrophobicity; (2) decreased water-fillable porosity; (3) reduced TC for water-saturated composites; (4) minimized loss of compressive strength, Young's modulus, and compressive fracture toughness after TS; and (5) abated pozzolanic activity of FCSs, which allowed FCSs to persist as thermal insulators under strongly alkaline conditions of cement slurries. Additionally, XSBR-modified slurries possessed improved workability and decreased slurry density due to the air-entraining effect of latex, which resulted in further improvement of thermal insulation performance of the modified composites. [ABSTRACT FROM AUTHOR]

AlCrTiZrMo high-entropy alloy (HEA) films with strong amorphization were obtained by co-filter cathode vacuum arc deposition, and the effect of thermal shock on the films was investigated in order to explore the protection mechanism of HEA films against mechanical components in extreme service environments. The results show that after annealing at 800 °C for 1 h, the formation of a dense ZrTiO4 composite oxide layer on the surface actively prevents the oxidation from continuing, so that the AlCrTiZrMo HEA film exhibits excellent oxidation resistance at 800 °C in air. In the friction-corrosion coupling environment, the AlCrTiZrMo HEA film annealed at 800 °C for 1 h shows the best tribocorrosion resistance due to the stable dense microstructure and excellent mechanical properties, and its ΔOCP, COF and wear rate possess the smallest values of 0.055, 0.04 and 1.34 × 10−6 mm−3·N−1·m−1. [ABSTRACT FROM AUTHOR]

This study aimed to improve the absorption rate of laser energy on the surface of nodular cast iron and further improve its thermal stability and wear resistance. After a 0.3 mm thick AlOOH activation film was pre-sprayed onto the polished surface of the nodular cast iron, a GWLASER 6 kw fiber laser cladding system was used to prepare a mixed dense oxide layer mainly composed of Al2O3, Fe3O4, and SiO2 using the optimal laser melting parameters of 470 W (laser power) and 5.5 mm/s (scanning speed). By comparing and characterizing the prefabricated laser-melted surface, the laser-remelted surface with the same parameters, and the substrate surface, it was found that there was little difference in the structure, composition, and performance between the laser-remelted surface and the substrate surface except for the morphology. The morphology, structure, and performance of the laser-melted surface underwent significant changes, with a stable surface line roughness of 0.9 μm and a 300–400 μm deep heat-affected zone. It could undergo two 1100 °C thermal shock cycles; its average microhardness increased by more than one compared to the remelted and substrate surfaces of 300 HV, with a maximum hardness of 900 HV; and the average friction coefficient and wear quantity decreased to 0.4370 and 0.001 g, respectively. The prefabricated activated film layer greatly improved the thermal stability and wear resistance of the nodular cast iron surface while reducing the laser melting power. [ABSTRACT FROM AUTHOR]

This paper focused on studying the performance of a nanostructured thermal barrier coating (TBC) system deposited by APS, which had a bond coat with inter-lamellar porosities that resulted during the manufacturing process. The higher porosity level of the bond coat was studied as a possible way to keep the thickness of the TGO under control, as it is distributed on a higher surface, thereby reducing the chance of top-coat (TC) spallation during long-term oxidation and high-temperature thermal shock. The TBC system consisted of nanostructured yttria partially stabilized zirconia (YSZ) as a top coat and a conventional NiCrAlY bond coat. Inter-lamellar porosities ensured the development of a TGO distributed on a higher surface without affecting the overall coating performance. Based on long-term isothermal oxidation tests performed at 1150 °C, the inter-lamellar pores do not affect the high resistance of nanostructured TBCs in case of long-term iso-thermal oxidation at 1150 °C. The ceramic layer withstands the high-temperature exposure for 800 h of maintaining without showing major exfoliation. Fine cracks were discovered in the ceramic coating after 400 h of isothermal oxidation, and larger cracks were found after 800 h of exposure. An increase in both ceramic and bond-coat compaction was observed after prolonged high-temperature exposure, and this was sustained by the higher adhesion strength. Moreover, in extreme conditions, under high-temperature thermal shock cycles, the TBC withstands for 1242 cycles at 1200 °C and 555 cycles at 1250 °C. [ABSTRACT FROM AUTHOR]

The brittle failure of ceramic coatings limits their application in many fields. To address this issue, a novel armoured ceramic coating was developed to suppress brittle failure. First, an interconnected frame microstructure was micromachined onto the surface of a mild steel substrate using a nanosecond laser. Subsequently, a polymer-derived ceramic slurry was sprayed and sintered to obtain an armoured ceramic coating. The laser-micromachined burr-like microstructure of the substrate facilitated adhesion between the coating and the substrate. The results of the mechanical properties test showed that the armoured coating could withstand more than 20 cycles of water-cooled thermal shock at 600 °C, and the peeling area of the armoured coating was approximately three times less than that of the unarmoured coating under a normal load of 1471 N. The laboratory and field corrosion test results indicated that at high temperatures, the corrosion resistance of the armoured coating was comparable with that of the unarmoured coating and was approximately 10 times higher than that of the uncoated sample. The proposed method will aid in suppressing the brittle failure of ceramic coatings and broaden their scope of application in different fields. [ABSTRACT FROM AUTHOR]

Mullite and mullite–alumina ceramics materials with dominance of the mullite phase are used in different areas of technology and materials science. Porous mullite ceramics materials can be used simultaneously as refractory heat insulators and also as materials for constructional elements. The purpose of this work was to investigate the WO3 nanoparticle influence on the evolution of the aluminum tungstate and zircon crystalline phases in mullite ceramics due to stabilization effects caused by different microsize ZrO2 and WO3. The use of nano-WO3 prevented the dissociation of zircon in the ceramic samples with magnesia-stabilized zirconia (MSZ), increased porosity by approximately 60 ± 1%, increased the intensity of the aluminum tungstate phase, decreased bulk density by approximately 1.32 ± 0.01 g/cm3, and increased thermal shock resistance by ensuring a loss of less than 5% of the elastic modulus after 10 cycles of thermal shock. [ABSTRACT FROM AUTHOR]

Among the various ceramic substrate materials, Si3N4 ceramics have demonstrated high thermal conductivity, good thermal shock resistance, and excellent corrosion resistance. As a result, they are well-suited for semiconductor substrates in high-power and harsh conditions encountered in automobiles, high-speed rail, aerospace, and wind power. In this work, Si3N4 ceramics with various ratios of α-Si3N4 and β-Si3N4 in raw powder form were prepared by spark plasma sintering (SPS) at 1650 °C for 30 min under 30 MPa. When the content of β-Si3N4 was lower than 20%, with the increase in β-Si3N4 content, the ceramic grain size changed gradually from 1.5 μm to 1 μm and finally resulted in 2 μm mixed grains. However, As the content of β-Si3N4 seed crystal increased from 20% to 50%, with the increase in β-Si3N4 content, the ceramic grain size changed gradually from 1 μm and 2 μm to 1.5 μm. Therefore, when the content of β-Si3N4 in the raw powder is 20%, the sintered ceramics exhibited a double-peak structure distribution and the best overall performance with a density of 97.5%, fracture toughness of 12.1 MPa·m1/2, and a Vickers hardness of 14.5 GPa. The results of this study are expected to provide a new way of studying the fracture toughness of silicon nitride ceramic substrates. [ABSTRACT FROM AUTHOR]

In this study, white thermal control coatings were produced on a 6061 Al alloy using plasma electrolytic oxidation (PEO). The coatings were mainly formed by incorporating K2ZrF6. The phase composition, microstructure, thickness, and roughness of the coatings were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), a surface roughness tester, and an eddy current thickness meter, respectively. The solar absorbance and infrared emissivity of the PEO coatings were measured using a UV–Vis–NIR spectrophotometer and FTIR spectrometer, respectively. The addition of K2ZrF6 to the trisodium phosphate electrolyte was found to significantly enhance the thickness of the white PEO coating on the Al alloy, with the coating thickness increasing in proportion to the concentration of K2ZrF6. Meanwhile, the surface roughness was observed to stabilize at a certain level as the K2ZrF6 concentration increased. At the same time, the addition of K2ZrF6 altered the growth mechanism of the coating. In the absence of K2ZrF6 in the electrolyte, the PEO coating on the Al alloy surface predominantly developed outwards. However, with the introduction of K2ZrF6, the coating's growth mode transitioned to a combination of outward and inward growth, with the proportion of inward growth progressively increasing in proportion to the concentration of K2ZrF6. The addition of K2ZrF6 substantially enhanced the adhesion of the coating to the substrate and endowed it with exceptional thermal shock resistance, as the inward growth of the coating was facilitated by the presence of K2ZrF6. In addition, the phase composition of the aluminum alloy PEO coating in the electrolyte containing K2ZrF6 was dominated by tetragonal zirconia (t-ZrO2) and monoclinic zirconia (m-ZrO2). With the increase in K2ZrF6 concentration, the L* value of the coating increased from 71.69 to 90.53. Moreover, the coating absorbance α decreased, while the emissivity ε increased. Notably, at a K2ZrF6 concentration of 15 g/L, the coating exhibited the lowest absorbance (0.16) and the highest emissivity (0.72), which are attributed to the enhanced roughness resulting from the substantial increase in coating thickness caused by the addition of K2ZrF6, as well as the presence of ZrO2 with higher emissivity within the coating. [ABSTRACT FROM AUTHOR]

A solid oxide fuel cell (SOFC) is a clean, efficient energy conversion device with wide fuel applicability. Metal-supported solid oxide fuel cells (MS-SOFCs) exhibit better thermal shock resistance, better machinability, and faster startup than traditional SOFCs, making them more suitable for commercial applications, especially in mobile transportation. However, many challenges remain that hinder the development and application of MS-SOFCs. High temperature may accelerate these challenges. In this paper, the existing problems in MS-SOFCs, including high-temperature oxidation, cationic interdiffusion, thermal matching, and electrolyte defects, as well as lower temperature preparation technologies, including the infiltration method, spraying method, and sintering aids method, are summarized from different perspectives, and the improvement strategy of existing material structure optimization and technology integration is put forward. [ABSTRACT FROM AUTHOR]

This paper investigates the change in solidification microcrack susceptibility under the influence of thermal-shock-induced effects for pulsed laser spot welding molten pools with different waveforms, powers, frequencies, and pulse widths. During the welding process, the temperature of the molten pool under the effect of thermal shock changes sharply, triggering pressure waves, creating cavities in the molten pool paste area, and forming crack sources during solidification. The microstructure near the cracks was analyzed using a SEM (scanning electron microscope) and EDS (electronic differential system), and it was found that bias precipitation occurred during the rapid solidification of the melt pool, and a large amount of Nb elements were enriched in the interdendritic and grain boundaries, which eventually formed a liquid film with a low melting point, known as a Laves phase. When cavities appear in the liquid film, the chance of crack source formation is further increased. Using a slow rise and slow fall waveform is good for reducing cracks; reducing the peak laser power to 1000 w is good for reducing cracks in the solder joint; increasing the pulse width to 20 ms reduces the degree of crack damage; reducing the pulse frequency to 10 hz reduces the degree of crack damage. [ABSTRACT FROM AUTHOR]

A modified precipitation method was used to prepare yttria powers for the fabrication of yttria ceramics in this study. The precipitation behavior, phase evolution, and shape of the yttria precursor were all examined in the presence or absence of an electric field. The findings demonstrate that the phases of the yttria precursor were Y2(CO3)3·2H2O with and without an electric field, while the morphology changed from flake to needle-like under the action of the electric field. After calcining both yttria precursors at 750 °C, yttria powders with similar morphologies were obtained and then densified via conventional sintering (CS) and spark plasma sintering (SPS). The densification and thermal shock resistance of the yttria ceramics were investigated. The yttria ceramics sintered using SPS had higher bulk density and thermal shock resistance than the samples sintered using CS. When the sintering process for the ceramics sintered from needle-like yttria powder was switched from CS to SPS, the bulk density increased from 4.44 g·cm−3 to 5.01 g·cm−3, while the number of thermal shock tests increased from two to six. The denser samples showed better thermal shock resistance, which may be related to the fracture mechanism shifting from intergranular fracture to transgranular fracture. [ABSTRACT FROM AUTHOR]

Nickel alloy high-speed processing technology using ball-end mills is characterized by high contact temperature and leads to accelerated tool wear. One of the effective ways to increase its reliability and service life is to modify the surface by applying functional antifriction layers in addition to wear-resistant coatings. Diamond-like carbon is often used as the latter. However, at cutting speed, when a cutting-edge temperature exceeding 650 °C is reached, the material of this coating reacts actively with oxygen in the air, and the sharply increasing adhesive component of wear quickly incapacitates the milling tooth, limiting its performance. Applying a coating of titanium diboride as an antifriction layer on top of nanocrystalline composite nitride coatings with good resistance to abrasive wear can be a solution to this problem. Our experiments have shown that such technology makes it possible to obtain a twofold increase in durability compared to a tool with a diamond-like antifriction coating in conditions when the cutting edge of the tool is subjected to cyclic thermal shocks above 800 °C, and the durability period of the radius end mill is about 50 min. [ABSTRACT FROM AUTHOR]

This study evaluates the effect of aging in artificial saliva and thermal shocks on the microhardness of the bulk-fill composite compared to the nanohybrid composite. Two commercial composites, Filtek Z550 (3M ESPE) (Z550) and Filtek Bulk-Fill (3M ESPE) (B-F), were tested. The samples were exposed to artificial saliva (AS) for one month (control group). Then, 50% of the samples from each composite were subjected to thermal cycling (temperature range: 5–55 °C, cycle time: 30 s, number of cycles: 10,000) and another 50% were put back into the laboratory incubator for another 25 months of aging in artificial saliva. The samples' microhardness was measured using the Knoop method after each stage of conditioning (after 1 month, after 10,000 thermocycles, after another 25 months of aging). The two composites in the control group differed considerably in hardness (HK = 89 for Z550, HK = 61 for B-F). After thermocycling, the microhardness decrease was for Z550 approximately 22–24% and for B-F approximately 12–15%. Hardness after 26 months of aging decreased for Z550 (approximately 3–5%) and B-F (15–17%). B-F had a significantly lower initial hardness than Z550, but it showed an approximately 10% lower relative reduction in hardness. [ABSTRACT FROM AUTHOR]

Compared with single-phase ceramics, the thermal shock crack propagation mechanism of multiphase layered ceramics is more complex. There is no experimental method and theoretical framework that can fully reveal the thermal shock damage mechanism of ceramic materials. Therefore, a multiphase phase-field fracture model including the temperature dependence of material for thermal shock-induced fracture of multilayer ceramics is established. In this study, the effects of residual stress on the crack propagation of ATZ (Al2O3-5%tZrO2)/AMZ (Al2O3-30%mZrO2) layered ceramics with different layer thickness ratios, layers, and initial temperatures under bending and thermal shock were investigated. Simulation results of the fracture phase field under four-point bending are in good agreement with the experimental results, and the crack propagation shows a step shape, which verifies the effectiveness of the proposed method. With constant thickness, high-strength compressive stress positively changes with the layer thickness ratio, which contributes to crack deflection. The cracks of the ceramic material under thermal shock have hierarchy and regularity. When the layer thickness ratio is constant, the compressive residual stress decreases with the increase in the layer number, and the degree of thermal shock crack deflection decreases. [ABSTRACT FROM AUTHOR]

Hierarchical porous silicon carbide (SiC) attracts great attention due to its superior chemical resistance, high thermal shock resistance, and excellent thermal stability. The preparation of a porous SiC monolith via a simple sol–gel method is limited by either the high cost of the raw materials or the special time-consuming drying process. Herein, we report an ambient drying sol–gel approach for the synthesis of organic–inorganic hybrid monolithic gels which can be converted into hierarchical porous SiC monoliths upon pyrolysis at 1400 °C. The as-synthesized SiC monoliths possess hierarchical pores with macropores of 4.5 µm and mesopores of 2.0 nm. The porosities, specific surface areas and compressive strengths of the hierarchical porous SiC monoliths are 71.3%, 171.5 m2/g and 7.0 ± 0.8 MPa, respectively. [ABSTRACT FROM AUTHOR]

A unified form of thermoelasticity theory that contains three familiar generalized thermoelasticity. The Lord–Shulman theory, Green–Lindsay theory, and the classical one can be outlined in this form. The field quantities of a rotating/non-rotating half-space with and without the effect of the decay parameter can be obtained due to the unified thermoelasticity theory. The present medium is subjected to a time-dependent thermal shock taking into account that the magnitude of the thermal shock wave is not totally fixed but decaying over time. A special case of a thermal shock waveform with constant magnitude may be considered. The field quantities such as temperature, displacements, and stresses of the present problem are analytically obtained. Some plots of these field variables are presented in two- and three-dimensional illustrations in the context of refined theories. [ABSTRACT FROM AUTHOR]

Highly optically transparent polycrystalline fluorapatite ceramics with hexagonal crystal structures were fabricated via a liquid-phase synthesis of fluorapatite powder, followed by spark plasma sintering (SPS). The effect of sintering temperature, as observed using a thermopile, on the optical transmittance and microstructure of the ceramics was investigated in order to determine suitable sintering conditions. As a result, high optical transmittance was obtained in the SPS temperature range of 950–1100 °C. The highest optical transmittance was obtained for the ceramic sample sintered at 1000 °C, and its average grain size was evaluated at only 134 nm. The grain size dramatically increased with temperature, and the ceramics became translucent at SPS temperatures above 1200 °C. The mechanical and thermal properties of the ceramics were measured to evaluate the thermal shock parameter, which was found to be comparable to or slightly smaller than that of single-crystal fluorapatite. This transparent polycrystalline fluorapatite ceramic material should prove useful in a wide range of applications, for example as a biomaterial or optical/laser material, in the future. Furthermore, the knowledge obtained in this study should help to promote the application of this ceramic material. [ABSTRACT FROM AUTHOR]

The cement industry generates very large amounts of CO2 into the atmosphere. In recent years, there has been a search for alternative cementitious materials and micro-fillers that could partially or fully replace cement in cement composites without compromising their durability. This paper investigates the possibility of using brick powder (BP) and clay powder (CP) as a partial replacement for cement (up to 20% by weight) in cement paste. The raw materials were characterized, and the physical and mechanical properties of the modified cement pastes were studied, as well as their resistance to a short-term thermal shock at 250 °C. The study was supplemented by intelligent modelling of compressive strength using the support vector machine (SVM) algorithms. The results indicated a significant increase in tensile strength (up to 100%) and an increase in thermal resistance of cement pastes modified with BP and CP. The proposed SVM model had high accuracy (R2 = 0.90), indicating its suitability to predict the compressive strength of the modified cement matrix. This study complements the knowledge in the field of inter alia, the effect of a short-term thermal shock at elevated temperature on the properties of BP and CP modified cement paste, and the effect of BP, which, due to its grain size, plays more the role of a microfiller than a pozzolanic additive. [ABSTRACT FROM AUTHOR]

Mullite ceramics are well known as materials with a high temperature stability, strength and creep resistance. In this research, the effect of a modification with magnesia-stabilized zirconia and yttria-stabilized zirconia, separately, as well as in a mixture with WO3, in 1:1 and 1:2 ratios on the thermal properties of porous mullite ceramics was investigated. The porous mullite-containing ceramics were prepared by a slip casting of the concentrated slurry of raw materials with the addition of a suspension of Al paste for the pore formation due to the H2 evolution as a result of the reaction of Al with water. The formed samples were sintered at 1600 °C and the holding time was 1 h. The materials were characterized using X-ray diffractometry, scanning electron microscopy, mercury porosimetry, the laser flash contactless method, thermal shock resistance testing and the non-destructive impulse excitation method for determining the elasticity modulus. The modification of the porous mullite ceramic with a mixture of ZrO2 and WO3 oxides had a positive effect by decreasing the thermal conductivity, due to the increased porosity, in comparison to the undoped samples and samples with only ZrO2. The doubling of the WO3 amount in the modifying oxide mixtures improved the ceramic thermal shock resistance. The porous mullite ceramics which were modified with magnesia-stabilized zirconia (2.8 mol% MgO) and WO3 had a lower thermal conductivity and improved thermal shock resistance than the samples with yttria-stabilized zirconia (8 mol% Y2O3) and WO3. [ABSTRACT FROM AUTHOR]

In this work, the rapid thermal shock behavior of Ti2AlC ceramics was studied using induction heating. The present evaluation method possesses the merits of very rapid heating within tens of seconds and fast quenching in water of less than 0.1 s, removing the shortcomings of traditional thermal shock. For comparison, the samples were also quenched in the air to investigate the thermal shock mechanisms. The results showed that the abnormal shock occurred in the samples when quenching in water, ascribed to the formed oxide layer on the surface of Ti2AlC ceramic inhibited the water penetration into the substrate. The quenched Ti2AlC samples still had a high residual flexural strength above 167 MPa up to 1150 °C, exhibiting promising applications in the high-temperature fields. [ABSTRACT FROM AUTHOR]

Conventional cements and plugs are challenged by corrosion in CO2-rich and extreme geothermal environments, due to the hostile chemistry and high temperatures. Thermite-based sealing and well intervention technologies are being applied in the oil and gas industry, combining the energy delivery capability of thermite materials with the sealing characteristics of low melt temperature alloys. The thermite reaction products (ceramics) and the sealing alloys used in these plugs both have very attractive corrosion properties, and their operating envelopes extend into geothermal conditions. Thermite plugs and platforms, without supplemental sealing materials, have been considered for nuclear waste isolation, carbon sequestration, and geothermal applications due to the geochemical stability of the ceramic product and its very high service temperature. This study addresses corrosion resistance of the thermite reaction products. A range of engineered thermite systems which yield thermite reaction products including pure aluminum oxide, feldspar, or aluminosilicate solid solutions (in addition to the iron produced in thermite reactions) was developed. These materials were evaluated for their strong acid resistance (pH 1), carbonate resistance (sodium carbonate) and thermal shock resistance (600 °C heating → cold water quenching repeated three times). Performance of different materials was evaluated based on the changes in mechanical properties, water-fillable porosity, phase changes under stress conditions. The aluminosilicate product exhibited very good corrosion resistance, both from material loss and strength perspectives, while the other products performed with varying degrees of stability. This paper presents the results of the thermite corrosion studies and describes the novel tools being deployed, and under development, to satisfy challenging barrier and intervention applications. [ABSTRACT FROM AUTHOR]

Interfacial stress–strain fields become complicated in thermal barrier coatings (TBCs) under cyclic thermal loading, which affects the stability and spalling failure of TBCs directly. The convex and concave interfacial structures of TBCs were approximated as a multilayer cylinder model, and an analytical method of TBCs for shakedown analysis was established. A series of 8-YSZ TBC specimens were prepared by the plasma spraying process, followed by isothermal and thermal shock tests. The results showed that the stability limit is significantly greater than the elastic limit, the limit for the convex model was higher than that in the concave model, the first failure occurs in the concave area, and the main failure mode of a thermal barrier coating is the appearance of cracks at the interface layer during a thermal shock test. For the coating samples prepared in this study, the stability limits were between 950 °C and 1050 °C, and the validity of the stability limit analysis model of a multilayer structure was verified. [ABSTRACT FROM AUTHOR]

Polymer-derived ceramic (PDC) coatings of considerable thickness can offer promising protection for metallic and superalloy substrates against oxidation and corrosion, yet the preparation remains challenging. Here, a SiOC/Al2O3/YSZ coating was prepared on a nickel alloy with a spraying method using Al2O3 and yttria-stabilized zirconia (YSZ) as passive fillers. The thickness can reach up to 97 μm with the optimal mass fraction and particle sizes of the passive fillers. A small or isolated SiOC phase is formed in the coating, which can effectively alleviate the shrinkage and cracking during the pyrolysis. The SiOC/Al2O3/YSZ coating exhibits low thermal conductivity and high bonding strength with the substrate. Moreover, the coating shows good thermal shock resistance between 800 °C-room temperature cycles and oxidation resistance at 1000 °C for 36 h. This work provides an effective guide for the design of thick PDC coatings to further promote their application in the thermal protective field. [ABSTRACT FROM AUTHOR]

This paper presents the use of hydrophobic silica aerogel (HSA) and hydrophilic fly ash cenosphere (FCS) aggregates for improvements in the thermal insulating and mechanical properties of 100- and 250 °C-autoclaved calcium aluminate phosphate (CaP) cement composites reinforced with micro-glass (MGF) and micro-carbon (MCF) fibers for deployment in medium- (100 °C) and high-temperature (250 °C) reservoir thermal energy storage systems. The following six factors were assessed: (1) Hydrothermal stability of HSA; (2) Pozzolanic activity of the two aggregates and MGF in an alkali cement environment; (3) CaP cement slurry heat release during hydration and chemical reactions; (4) Composite phase compositions and phase transitions; (5) Mechanical behavior; (6) Thermal shock (TS) resistance at temperature gradients of 150 and 225 °C. The results showed that hydrophobic trimethylsilyl groups in trimethylsiloxy-linked silica aerogel structure were susceptible to hydrothermal degradation at 250 °C. This degradation was followed by pozzolanic reactions (PR) of HSA, its dissolution, and the formation of a porous microstructure that caused a major loss in the compressive strength of the composites at 250 °C. The pozzolanic activities of FCS and MGF were moderate, and they offered improved interfacial bonding at cement-FCS and cement-MGF joints through a bridging effect by PR products. Despite the PR of MGF, both MGF and MCF played an essential role in minimizing the considerable losses in compressive strength, particularly in toughness, engendered by incorporating weak HSA. As a result, a FCS/HSA ratio of 90/10 in the CaP composite system was identified as the most effective hybrid insulating aggregate composition, with a persistent compressive strength of more than 7 MPa after three TS tests at a 150 °C temperature gradient. This composite displayed thermal conductivity of 0.28 and 0.35 W/mK after TS with 225 and 150 °C thermal gradients, respectively. These values, below the TC of water (TC water = 0.6 W/mK), were measured under water-saturated conditions for applications in underground reservoirs. However, considering the hydrothermal disintegration of HSA at 250 °C, these CaP composites have potential applications for use in thermally insulating, thermal shock-resistant well cement in a mid-temperature range (100 to 175 °C) reservoir thermal energy storage system. [ABSTRACT FROM AUTHOR]

In order to alleviate the problem of high-temperature fly ash corrosion and slag on the heating surface of a high-parameter waste incinerator, a ceramic coating material that can be prepared in situ on the heating surface by the slurry method was studied. The ceramic coating can be formed by sintering at a lower temperature of 750 °C. Its surface and profile are very dense, and the porosity is less than 1%. The mechanical properties test results show that the ceramic coating can withstand 60 cycles of water-cooled thermal shock at 700 °C, and the bonding strength is 25.14 ± 2.21 MPa. It will not fall off in a large area when subjected to pressure load, and it has a certain degree of processable plasticity. High-temperature wettability experiments show that the ceramic coating has lower liquid-bridge force, smaller adhesion area, and shorter fouling cycle for molten corrosive fouling, and potential self-cleaning properties. Its practical mechanical properties make the coating valuable for production applications and meet expectations, and excellent antifouling properties to reduce average fouling thermal resistance and corrosion. [ABSTRACT FROM AUTHOR]

This work aims to fabricate a large-area ceramic substrate for the application of probe cards. Mullite (M) and cordierite (C), which both have a low thermal expansion coefficient, excellent resistance to thermal shock, and high durability, were selected as starting powders. The mullite–cordierite composites were produced through different composition ratios of starting powders (M:C = 100:0, M:C = 90:10, M:C = 70:30, M:C = 50:50, M:C = 30:70, and M:C = 0:100). The effects of composition ratio and sintering temperature on the density, porosity, thermal expansion coefficient, and flexural strength of the mullite–cordierite composite pellets were investigated. The results showed that the mullite–cordierite composite pellet containing 70 wt% mullite and 30 wt% cordierite sintered at 1350 °C performed exceptionally well. Based on these findings, a large-area mullite–cordierite composite substrate with a diameter of 320 mm for use in semiconductor probe cards was successfully fabricated. Additionally, the changes in sheet resistance and flexural strength were measured to determine the effect of the environmental tests on the large-area substrate such as damp heat and thermal shock. The results indicated that the mullite–cordierite composite substrate was extremely reliable and durable. [ABSTRACT FROM AUTHOR]

Nickel-based alloys, referred to as the most difficult-to-cut materials, pose a great challenge to cutting tool materials due to their excellent high-temperature properties. Ceramic tools have the potential to improve the machinability of these alloys with the advance of toughening mechanisms. In this work, the wear mechanisms of SiC whisker-reinforced alumina and Sialon when high-speed turning Inconel 718 alloy under dry cutting condition were investigated. The results showed that the wear process of Al2O3-SiCw WG300 was dominated by the notch wear, while the flank wear characterized by ridges and grooves perpendicular to the cutting edge was the main wear mode for Sialon SX9. A Ti−enriched belt was found at the boundary of the wear band for both ceramic tools. The SEM inspection and EDS analysis for this belt suggested the trace of diffusion between the workpiece material and tool matrix. As for the notch formation, the periodically adhesive action of the workpiece material at the depth-of-cut line combined with the thermal shock resistance of ceramic tools were considered to account for its formation. In addition, the oxidation of the workpiece material at the depth-of-cut line played a positive role in reducing the adhesive affinity and consequent notch wear. [ABSTRACT FROM AUTHOR]

Concrete structures perform poorly when withstanding thermal shock events, usually requiring repair or replacement after one single instance. In certain industries (such as petrol, metallurgic and ceramics), these events are not only likely but frequent, which represents a considerable financial burden. One option to solve this issue would be to decrease the heating rate imposed onto the concrete material through the use of a protective surface layer. In this work, the suitability of dunite and microgabbro as protective materials is explored through X-ray diffraction, thermal dilation, optical microscopy, X-ray microtomography, thermo-gravimetric analysis and a compressive test. Further, the thermal dilation was used as an input to simulate a composite concrete-rock wall and the respective stresses caused by a thermal shock event. The dehydration of chrysotile in dunite and the decomposition of analcime, chamosite and pumpellyite in microgabbro were both favourable for the performance of the stones in the desired application. The thermal stability and deformation were found in the range of what can be applied directly on concrete; however, it was clear that pre-heating treatment results in a far more durable system in a cyclic thermal load situation. [ABSTRACT FROM AUTHOR]

Porous glass-ceramic materials are used in the construction engineering and repair of various objects. The article investigates the method for obtaining porous glass ceramics from siliceous rock with a high calcite content. To obtain samples with an even fine porous structure, a small amount (≤0.386%) of chloride (NaCl, KCl, MgCl2·6H2O, CaCl2) was added to the charge mixture. At the first stage, mechanochemical activation of raw materials was carried out. Siliceous rock, Na2CO3 and additives (chlorides) were grinded together in a planetary ball mill. The resulting charge was annealed at a temperature of 850 °C. The influence of the type and amount of chloride on the properties of the charge mixture and glass ceramics has been defined by thermal analysis (TA), X-ray diffraction (XRD), scanning electron microscopy (SEM), etc. The chlorides in the charge mixture decreased the calcite's decarbonization temperature and had an effect on the macro- and microstructure of the material. As a result, samples of glass ceramics with an even finely porous structure in the form of blocks were obtained. The samples consist of quartz, wollastonite, devitrite, anorthoclase and an amorphous phase. On average, 89–90% of the resulting material consists of with small pores. The apparent density of the samples is in the range of 245–267 kg/m3. Bending and compressive strength reaches 1.75 MPa and 3.8 MPa, respectively. The minimum thermal conductivity of the modified samples is 0.065 W/(m∙°C). The limiting operating temperature is 860 °C, and the minimum thermal shock resistance is 170 °C. The material has a high chemical stability. They can be used as thermal insulation for some types of industrial and civil facilities. [ABSTRACT FROM AUTHOR]

A novel sintered cutting stainless steel fiber felt with internal channels (SCSSFFC) composed of a stainless-steel fiber skeleton, three-dimensional interconnected porous structure and multiple circular microchannels is developed. SCSSFFC has a jagged and rough surface morphology and possesses a high specific surface area, which is approximately 2.4 times larger than that of the sintered bundle-drawing stainless steel fiber felt with internal channels (SBDSSFFC) and is expected to enhance adhesive strength. The sol-gel and wet impregnation methods are adopted to prepare SCSSFFC with an Al2O3 coating (SCSSFFC/Al2O3). The adhesive strength of SCSSFFC/Al2O3 is investigated using ultrasonic vibration and thermal shock tests. The experimental results indicate that the weight loss rate of the Al2O3 coating has a 4.2% and 8.42% reduction compared with those of SBDSSFFCs based on ultrasonic vibration and thermal shock tests. In addition, the permeability of SCSSFFC/Al2O3 is investigated based on forced liquid flow tests. The experimental results show that the permeability and inertial coefficients of SCSSFFC/Al2O3 are mainly affected by the coating rate, porosity and open ratio; however, the internal microchannel diameter has little influence. It is also found that SCSSFFC/Al2O3 yields superior permeability, as well as inertial coefficients compared with those of other porous materials reported in the literature. [ABSTRACT FROM AUTHOR]

Based on PVDF (piezoelectric sensing techniques), this paper attempts to study the propagation law of shock waves in brittle materials during the process of three-wavelength laser irradiation of polysilicon, and discusses the formation mechanism of thermal shock failure. The experimental results show that the vapor pressure effect and the plasma pressure effect in the process of pulsed laser irradiation lead to the splashing of high temperature and high density melt. With the decrease of the laser wavelength, the laser breakdown threshold decreases and the shock wave is weakened. Because of the pressure effect of the laser shock, the brittle fracture zone is at the edge of the irradiated area. The surface tension gradient and surface shear wave caused by the surface wave are the result of coherent coupling between optical and thermodynamics. The average propagation velocity of laser shock wave in polysilicon is 8.47× 103 m/s, and the experiment has reached the conclusion that the laser shock wave pressure peak exponentially distributes attenuation in the polysilicon. [ABSTRACT FROM AUTHOR]

An alkali-activated blend of aluminum cement and class F fly ash is an attractive solution for geothermal wells where cement is exposed to significant thermal shocks and aggressive environments. Set-control additives enable the safe cement placement in a well but may compromise its mechanical properties. This work evaluates the effect of a tartaric-acid set retarder on phase composition, microstructure, and strength development of a sodium-metasilicate-activated calcium aluminate/fly ash class F blend after curing at 85°C, 200°C or 300°C. The hardened materials were characterized with X-ray diffraction, thermogravimetric analysis, X-ray computed tomography, and combined scanning electron microscopy/energy-dispersive X-ray spectroscopy and tested for mechanical strength. With increasing temperature, a higher number of phase transitions in non-retarded specimens was found as a result of fast cement hydration. The differences in the phase compositions were also attributed to tartaric acid interactions with metal ions released by the blend in retarded samples. The retarded samples showed higher total porosity but reduced percentage of large pores (above 500 μm) and greater compressive strength after 300 |C curing. Mechanical properties of the set cements were not compromised by the retarder. [ABSTRACT FROM AUTHOR]

The significant increase in metal costs has forced the electronics industry to provide new materials and methods to reduce costs, while maintaining customers' high-quality expectations. This paper considers the problem of most electronic industries in reducing costly materials, by introducing a solder paste with alloy composition tin 98.3%, silver 0.3%, and copper 0.7%, used for the construction of the surface mount fine-pitch component on a Printing Wiring Board (PWB). The reliability of the solder joint between electronic components and PWB is evaluated through the dynamic characteristic test, thermal shock test, and Taguchi method after the printing process. After experimenting with the dynamic characteristic test and thermal shock test with 20 boards, the solder paste was still able to provide a high-quality solder joint. In particular, the Taguchi method is used to determine the optimal control parameters and noise factors of the Solder Printer (SP) machine, that affects solder volume and solder height. The control parameters include table separation distance, squeegee speed, squeegee pressure, and table speed of the SP machine. The result shows that the most significant parameter for the solder volume is squeegee pressure (2.0 mm), and the solder height is the table speed of the SP machine (2.5 mm/s). [ABSTRACT FROM AUTHOR]