1. Effect of Ultrasonic Bending Vibration Introduced by the L-shaped Ultrasonic Rod on Solidification Structure and Segregation of Large 2A14 Ingots
- Author
-
Chen Shi, Gaofeng Fan, Daheng Mao, and Yongjun Wu
- Subjects
Materials science ,Scanning electron microscope ,Alloy ,solidification structure ,02 engineering and technology ,engineering.material ,01 natural sciences ,lcsh:Technology ,L-shaped ultrasonic wave guide rod ,Article ,0103 physical sciences ,composition segregation ,General Materials Science ,Ceramic ,Ingot ,Composite material ,lcsh:Microscopy ,lcsh:QC120-168.85 ,010302 applied physics ,lcsh:QH201-278.5 ,lcsh:T ,Titanium alloy ,021001 nanoscience & nanotechnology ,Casting ,2A14 aluminum alloy ,lcsh:TA1-2040 ,visual_art ,Vickers hardness test ,visual_art.visual_art_medium ,engineering ,Ultrasonic sensor ,lcsh:Descriptive and experimental mechanics ,ultrasonic bending vibration ,lcsh:Electrical engineering. Electronics. Nuclear engineering ,0210 nano-technology ,lcsh:Engineering (General). Civil engineering (General) ,lcsh:TK1-9971 - Abstract
In order to achieve long-term and stable ultrasonic treatment in the direct chill semi-continuous casting process, a new L-shaped ceramic ultrasonic wave guide rod is designed to introduce ultrasonic bending vibration into 2A14 aluminum alloy melt. The effect of ultrasonic bending vibration on the solidification structure and composition segregation of large 2A14 aluminum alloy ingots (&phi, 830 mm ×, 6000 mm) in the process of semi-continuous casting were studied by means of a direct reading spectrometer, scanning electron microscope, metallographic microscope, and hardness test. The ultrasonic ingot treated by bending vibration was compared with the ingot without ultrasonic treatment and the ingot treated by the traditional straight-rod titanium alloy wave guide rod. The results show that, during the solidification of 2A14 aluminum alloy, ultrasonic treatment can significantly refine the grain, break up the agglomerated secondary phase, and make its distribution uniform. The macro-segregation degree of solute including the negative segregation at the edge of the ingots and the positive segregation in the center can be reduced. Through comparative analysis, the macrostructure of the ingot, treated by the L-shaped ceramic ultrasonic wave guide rod, was found to be better than that of the ingot treated by the traditional straight-rod titanium alloy wave guide rod. In particular, the grain refinement effect at the edge of the ingot was the best, the secondary phase was smaller, more solute elements can be dissolved into the &alpha, Al matrix, and the ability of the L-shaped ultrasonic wave guide rod to restrain segregation was stronger at the edge of the ingot.
- Published
- 2019