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Additive manufacturing (AM)—layer-by-layer printing—completely changes the conventional manufacturing method. The design freedom for mirrors is increased without the limits of the manufacturing process. Advanced lightweight mirrors (ALM), new-type mirrors designed using the generative method and lattice technologies, have emerged as the times require. Contrasting with conventional lightweight mirrors (CLM), the performances of ALM are drastically improved. This paper took the Voronoi mirrors as an ALM case study and introduced a design flow. In addition, a conventional honeycomb mirror was designed using the analytical method as the control. The optomechanical performances of the two were further compared through finite element analysis (FEA). Finally, ALM's optomechanical performances outperformed CLM's, including the area density, structural stiffness, surface stability, and quilting deflection. [ABSTRACT FROM AUTHOR]

Additive manufacturing (AM)—layer-by-layer printing—completely changes the conventional manufacturing method. The design freedom for mirrors is increased without the limits of the manufacturing process. Advanced lightweight mirrors (ALM), new-type mirrors designed using the generative method and lattice technologies, have emerged as the times require. Contrasting with conventional lightweight mirrors (CLM), the performances of ALM are drastically improved. This paper took the Voronoi mirrors as an ALM case study and introduced a design flow. In addition, a conventional honeycomb mirror was designed using the analytical method as the control. The optomechanical performances of the two were further compared through finite element analysis (FEA). Finally, ALM’s optomechanical performances outperformed CLM’s, including the area density, structural stiffness, surface stability, and quilting deflection.