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The morphology and spatial distribution of alpha (α) precipitates have been mapped as a function of Mo content in Ti-Mo binary alloys employing a combinatorial approach. Heat-treatments were carried out on compositionally graded Ti-xMo samples processed using a rapid throughput laser engineered net shape (LENS) process. The composition space spans 1.5 at% to 6 at% Mo with ageing at 750°C, 650°C and 600°C following a β solution treatment. Three distinct regimes of α morphology and distribution were observed. These are colony-dominated microstructures originating from grain boundary α allotriomorphs, bundles of intragranular α laths, and homogeneously distributed individual fine-scale α laths. Branching of the α precipitates was observed in all these domains in a manner reminiscent of solid-state dendritic growth. The phenomenon is particularly apparent at low volume fractions of α. Similar features are present in a wide variety of alloy compositions. 3-dimensional features of such branched structures have been analysed. Simulation of the branching process by phase field methods incorporating anisotropy in the α/β interface energy and elasticity suggests that it can be initiated at growth ledges present at broad faces of the α laths, driven by the enhancement of the diffusion flux at these steps. The dependence of branching on various parameters such as supersaturation and diffusivity, and microstructural features like ledge height and distribution and the presence of adjacent α variants has been evaluated.

Three-dimensional phase field simulations of coupled γ/γ ′ microstructural evolution and plastic deformation in single crystal Ni-Al are carried out at micrometer scales. Coherent γ/γ ′ microstructures and plastic deformation in γ-channels are described using a single, consistent methodology based on Khachaturyan's phase field microelasticity approach to coherent precipitates and dislocations. In particular, a new set of phase fields is introduced to characterize local density of dislocations from individual active slip systems. To increase the length scale of the phase field simulations, the Kim–Kim–Suzuki (KKS) treatment of γ/γ ′ interfaces was adopted. The rafting kinetics, precipitate-matrix inversion process and the corresponding creep deformation are characterized with respect to parameters such as applied stress and lattice misfit. The simulation results on γ ′-rafting kinetics and morphological evolution of the γ/γ ′ microstructures are compared with available experiment. The model can be used to ...