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In this study, the key factors for controlling the average fiber diameter and diameter distribution of fibers made via simultaneous centrifugal spinning and UV initiated polymerization are elucidated. Through systematic investigation, it was found that the average fiber diameter has a strong dependence on monomer delivery rate through the orifice, which can be intuitively linked to both the orifice diameter and monomer mixture viscosity. On the other hand, the breadth of the fiber diameter distribution can be controlled by the spin speed of the rotating spinneret. Carefully tuning these process parameters allows near independent control of average fiber diameter and its distribution, which could provide access to a widely tailorable range of fibers appropriate for different applications. Finally, under optimized process conditions, crosslinked fibers with average diameters of approximately 1.5 μm can be produced, which are one to two orders of magnitude smaller than photocured fibers fabricated in previous reports and comparable with the smallest melt blown nonwoven fibers produced commercially. Coupled with the advantages of cross-linked fibers made by in-situ photopolymerization, the capability to produce small fibers with tailored diameter distributions by centrifugal spinning could further establish this technology as a competitive alternative to existing approaches. [ABSTRACT FROM AUTHOR]

Abstract: Silkworms have been developed over thousands years to optimize folding and crystallization of fibroin under highly controlled conditions which have resulted in their efficient fiber formation. In this paper, we reconstructed the three-dimensional architecture of the spinneret of a wild silkworm Samia cynthia ricini from approximately 1000 optical micrographs of the semi-thin cross sections. The chitin plates and muscles were observed in the silk press part together with large change in the diameter of the spinneret lumen at the press part by large shear stress. This is similar to the case of the spinneret of Bombyx mori silkworm, indicating that the structural change in the silk fibroin of S.c. ricini silkworm occurs exclusively at the silk press part due to large shear stresses. Molecular dynamics (MD) calculations were then performed to study the structural change that occurs in the crystalline region of S.c. ricini silk fibroin under shear stress. Namely, using the peptide AGGAGG(A)12GGAGAG as a model of the crystalline part of the silk fibroin under different shear stresses in the presence of water molecules and followed by molecular mechanics (MM) calculation after removal of water molecules. The simulation indicates that the Ala residues in the model peptides adopt a predominantly β-sheet structure under shear stresses of above 1.0GPa. [Copyright &y& Elsevier]

Abstract: We demonstrate that melt electrospinning can be a feasible way to produce sub-micron scale polylactic acid (PLA) fibers in this paper. This solvent-free approach to produce sub-micron scale fibers is more environmentally benign than common solution electrospinning processes, and has a potential to increase the production rate significantly. Our experimental results show that temperatures at the spinneret and in the spinning region are critical to produce sub-micron sized fibers: a high-speed photographic investigation reveals that when spinning temperature is below glass transition temperature, whipping of the jet is suppressed by fast solidification in the spinning region, leading to a larger jet diameter. Both thermal and mechanical degradations of PLA in melt electrospinning can be significant but no change in chemical composition is found. Due to rapid solidification, melt electrospun PLA fibers are mostly amorphous, and the small presence of β crystals is noted in the sub-micron scale PLA fibers by XRD studies. The highly oriented structure of PLA fibers gives rise to cold crystallization at around 95°C, and the degree of crystallinity of fibers increases with increasing the degree of annealing. Finally, PLA nanofibers have directly been electrospun onto cellulose filter media, and a drastic enhancement in collection efficiency of sub-micron sized dust particles is presented. Melt electrospun PLA nanofiber mats with no residual solvent may serve as better filter media and tissue scaffolds than those obtained from solution electrospinning processes. [Copyright &y& Elsevier]