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The objective of this study is to use wheat flour (WF) and hydroxymethyl melamine prepolymer (HMP) to develop a low cost, highly water-resistant, starch-based bio-adhesive for plywood fabrication. Three-layer plywood was fabricated using the resultant adhesive, and the wet shear strength of the plywood samples was measured under various conditions. After determining that water resistance was significantly improved with the addition of HMP, we evaluated the physical characteristics of the starch-based adhesive and functional groups and analyzed the thermal stability and fracture surface of the cured adhesive samples. Results showed that by adding 20 wt.% HMP into WF adhesive, the sedimentation volume in the resultant adhesive decreased by 11.3%, indicating that the increase of crosslinking in the structure of the adhesives increased the bond strength, and the wet shear strength of the resultant plywood in 63 °C water improved by 375% when compared with the WF adhesive. After increasing the addition of HMP to 40 wt.%, the wet shear strength of the resultant plywood in 100 °C water changed from 0 MPa to 0.71 MPa, which meets the exterior use plywood requirement. This water resistance and bond strength improvement resulted from (1) HMP reacting with functions in WF and forming a crosslinking structure to prevent moisture intrusion; and (2) HMP self-crosslinking and combining with crosslinked WF to form a microphase separation crosslinking structure, which improved both the crosslinking density and the toughness of the adhesive, and subsequently, the adhesive's bond performance. In addition, the microphase separation crosslinking structure had better thermostability and created a compact ductile fracture surface, which further improved the bond performance of the adhesive. Thus, using a prepolymer to form a microphase separation crosslinking structure within the adhesive improves the rigidity, toughness, and water resistance of the material in a practical and cost-effective manner. [ABSTRACT FROM AUTHOR]

Soybean meal-based adhesive is a good wood adhesive mainly due to its renewable, degradable, and environmentally friendly features. To improve the enhancement efficiency for adhesives, diglycidyl resorcinol ether (DRE) containing a benzene ring and flexible chain structure was used as an efficient cross-linker to enhance the adhesive in the study. The physicochemical properties of adhesives, the dry shear strength, and wet shear strength of plywood were measured. Results suggested that DRE reacted with the functional groups of soybean meal adhesive and formed a cross-linking network during hot press process in a ring-opening reaction through a covalent bond. As expected, compared to adhesive control, the soybean meal adhesive with 4 wt% DRE incorporation showed a significant increment in wet shear strength by 227.8% and in dry shear strength by 82.7%. In short, soybean meal adhesive enhanced with DRE showed considerable potential as a wood adhesive for industrial applications. [ABSTRACT FROM AUTHOR]

Bio-based adhesives have low water resistance and they are less durable than synthetic adhesives, which limits their exterior applications. In this study, a bio adhesive was developed from soybean meal and larch tannin that was designed for exterior use. Phenol hydroxymethylated tannin oligomer (PHTO) was synthesized and then mixed with soybean meal flour in order to obtain a soybean meal-based adhesive (SPA). The results showed that the moisture absorption rate, residual rate, and solid content of SPA with 10 wt % PHTO (mass ratio with respect to the entire adhesive) were improved by 22.8%, 11.6%, and 6.8%, respectively, as compared with that of pure SPA. The wet shear strength of plywood with SPA with 10 wt % PHTO (boiling in 100 °C water for 3 h) was 1.04 MPa when compared with 0 MPa of pure SPA. This met the bond strength requirement of exterior-use plywood (GB/T 9846.3-2004). This improved adhesive performance was mainly due to the formation of a crosslinked structure between the PHTO and the protein and also PHTO self-crosslinking. The formaldehyde emission of the resulting plywood was the same as that of solid wood. The PHTO-modified SPA can potentially extend the applications of SPAs from interior to exterior plywood. [ABSTRACT FROM AUTHOR]

Despite the recent advances in protein-based adhesives, achieving strong adhesion and mold resistance in wet environment is challenging. Herein, a facile fabrication technology of preparing tough bio-adhesive by incorporating soybean meal and blood meal is presented. Inspired by the marine mussel byssi and brown algae, metal coordination was introduced into a loosely bound protein system to construct multiple chemical cross-linking networks. Mixed alkali-modified blood meal (mBM) was mixed with soybean meal, then 1,6-hexane dioldiglycidyl ether (HDE) and zinc ion were introduced to fabricate soybean meal and blood meal-based adhesives. The attained adhesives exhibited good thermal stability, water resistance (the wet shear strength is 1.1 MPa), and mold resistance, with appropriate solid content (34.3%) and relatively low moisture uptake (11.9%). These outstanding performances would be attributed to the reaction of 1,6-hexane dioldiglycidyl ether with protein to form a preliminary cross-linking network; subsequently, the coordination of zinc ions with amino or carboxyl strengthened and toughened the adhesive. Finally, the calcium ions gelled the adhesives, providing cohesion force and making the network structure more compact. This study realized the value-added utilization of protein co-products and developed a new eco-friendly bio-based adhesive. [ABSTRACT FROM AUTHOR]

Soybean meal (SM)-based adhesive exhibited a great potential to replace petroleum-derived ones to alleviate the energy crisis and eliminate carcinogenic formaldehyde. However, the bad water resistance (caused by low crosslinking density) and inherent brittleness of SM adhesive severely hindered its application. However, improving crosslinking density is generally accompanied by a toughness reduction of the adhesive. Herein, we developed a flexible long-chain starch with a hyper-branched structure (HD), and incorporated it with SM and a crosslinking agent to prepare a novel SM adhesive. Results showed that this adhesive exhibited both excellent water resistance and enhanced toughness. The wet bond strength of plywood fabricated using this adhesive was 354.5% higher than that of SM adhesive. These achievements are because introducing HD with hyper-branched groups enhanced crosslinking density, while HD's flexible long-chain structure improved toughness of the adhesive. This HD can promote the development of tough and hydrophobic bio-based composites. [ABSTRACT FROM AUTHOR]

Chemical modification of soy protein, via crosslinking, is the preferred method for creating non-toxic, renewable, environmentally friendly wood adhesives. The denaturing process of protein is important for the adhesive performance improvement. In order to investigate the effect of different denaturing agents on the performance of soy protein-based adhesives before and after crosslinking modification. In this study, three different denaturing agents—urea (U), sodium dodecyl sulfate (SDS), and sodium hydrogen sulfite (SHS) and an epoxide crosslinking agent—Triglycidylamine (CA) were used to prepare soy protein-based adhesives. The results showed: (1) The denaturing agent unfolded protein molecules and exposed more hydrophobic groups to prevent water intrusion, which was mainly a contribution for the water resistance and performance improvement of soy protein-based adhesives. The wet shear strength was improved up to 91.3% (denaturing by urea). (2) After modifying by the crosslinking agent, the properties and performance improvement was due to the fact that the active groups on soybean protein molecules reacted with the crosslinking agent to form a crosslinking structure, and there is no obvious correlation with the hydrophobic groups of the protein. (3) The unfolded soybean protein molecules also expose hydrophilic groups, which facilitates the reaction between the crosslinking agent and protein to form a denser crosslinking structure to improve the performance of the adhesive. Particularly, after denaturing with SHS, the wet shear strength of the plywood bonded by the SPI-SHS-CA adhesive increased by 217.24%. [ABSTRACT FROM AUTHOR]

Soybean meal-based adhesives are attractive potential environmentally friendly replacements for formaldehyde-based adhesives. However, the low strength and poor water resistance of soybean meal-based adhesives limit their practical application. This study was conducted to develop a natural fiber-reinforced soybean meal-based adhesive with enhanced water resistance and bonding strength. Pulp fiber (PF), poplar wood fiber (WF), and bagasse fiber (BF) were added as fillers into the soybean meal-based adhesive to enhance its performance via hydrogen bonding between the PF and the soybean meal system. The enhanced adhesive exhibited a strong crosslinking structure characterized by multi-interfacial interactions wherein PF served as a bridging ligament and released residual stress into the crosslinking network. The crosslinked structure and improved interfacial interactions were confirmed by Fourier transform infrared (FTIR) spectrophotometry, thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) measurements. Plywood bonded with 4 wt % PF-containing soybean meal-based adhesive exhibited a wet shear strength (1.14 MPa) exceeding that of plywood bonded with the control group by 75.4% due to the stable crosslinking network having efficiently transformed stress and prevented the permeation of water molecules. [ABSTRACT FROM AUTHOR]

The purpose of this study was to improve the performance of soy protein isolate (SPI) adhesives using a polyurethane elastomer. Triglycidylamine (TGA), SPI, thermoplastic polyurethane elastomer (TPU), and γ-(2,3-epoxypropoxy) propyltrimethoxysilane (KH-560) were used to develop a novel SPI-based adhesive. The residual rate, functional groups, thermal stability, and fracture surface micrographs of the cured adhesives were characterized. Three-ply plywood was fabricated, and the dry/wet shear strength was determined. The experimental results suggested that introducing 2% TGA improved the residual rate of the SPI/TGA adhesive by 4.1% because of the chemical cross-linking reaction between epoxy groups and protein molecules. Incorporating 7% TPU into the SPI/TGA adhesive, the residual rate of the adhesive increased by 5.2% and the dry/wet shear strength of plywood bonded by SPI/TGA/TPU adhesive increased by 10.7%/67.7%, respectively, compared with that of SPI/TGA adhesive. When using KH-560 and TPU together, the residual rate of the adhesive improved by 0.9% compared with that of SPI/TGA/TPU adhesive. The dry and wet shear strength of the plywood bonded by the SPI/TGA/TPU/KG-560 adhesive further increased by 23.2% and 23.6% respectively when compared with that of SPI/TGA/TPU adhesive. TPU physically combined with the SPI/TGA adhesive to form a interpenetration network and KH-560 acted as a bridge to connect TPU and SPI/TGA to form a joined crosslinking network, which improved the thermo stability/toughness of the adhesive and created a uniform ductile fracture section of the adhesive. [ABSTRACT FROM AUTHOR]

To improve the performance of a soy flour (SF)-based adhesive, a low-cost hydroxymethyl melamine prepolymer (HMP) was synthesized and then used to modify the SF-based adhesive. The HMP was characterized, and the performance of the adhesive was evaluated, including its residual rate, functions, thermal stability, and fracture section. Plywood was fabricated to measure wet shear strength. The results indicated that the HMP preferentially reacted with polysaccharose in SF and formed a cross-linking network to improve the water resistance of the adhesive. This polysaccharose-based network also combined with the HMP self-polycondensation network and soy protein to form an interpenetrating network, which further improved the water resistance of the adhesive. With the addition of 9% HMP, the wet shear strength (63 °C) of the plywood was 1.21 MPa, which was 9.3 times that of the SF adhesive. With the HMP additive increased to 15%, the shear strength (100 °C) of the plywood was 0.79 MPa, which met the plywood requirement for exterior use (≥0.7 MPa) in accordance with Chinese National Standard (GB/T 9846.3-2004). With the addition of 9% and 15% HMP, the residual rates of the adhesive improved by 5.1% and 8.5%, respectively. The dense interpenetrating network structure improved the thermal stability of the resultant adhesive and created a compact fracture to prevent moisture intrusion, which further increased the water resistance of the adhesive. [ABSTRACT FROM AUTHOR]