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Beer bagasse is a residue waste produced in great amounts; nevertheless, it is still underestimated in the industry. The aim of this paper is to develop an innovative and efficient methodology to recycle the beer bagasse by producing Poly-lactic acid(PLA)-based bio-composites, in the forms of pellets and filaments, to be used in additive manufacturing processes. To assess the suitability of beer bagasse for extrusion-based 3D printing techniques, it was, firstly, physically and chemically characterized. Then, it was added in combination with different kinds of plasticizers to PLA to make bio-composites, analyzing their thermal and physical properties. The results prove the great potential of bagasse, evidencing its printability. Both composites' pellets and filaments were used in two different 3D printing machines and the mechanical properties of the 3D-printed models were evaluated as a function of the composition and the kind of technology used. All the used plasticizers improved processability and the polymer–bagasse interface. Compared to neat PLA, no changes in thermal properties were detected, but a lowering of the mechanical properties of the 3D-printed composites compared to the neat polymers was observed. Finally, a comparison between the efficiency of the two 3D printing techniques to be used with the bio-based composites was performed. [ABSTRACT FROM AUTHOR]

Bio-based polymers, obtained from natural biomass, are nowadays considered good candidates for the replacement of traditional fossil-derived plastics. The need for substituting traditional synthetic plastics is mainly driven by many concerns about their detrimental effects on the environment and human health. The most innovative way to produce bioplastics involves the use of raw materials derived from wastes. Raw materials are of vital importance for human and animal health and due to their economic and environmental benefits. Among these, wood waste is gaining popularity as an innovative raw material for biopolymer manufacturing. On the other hand, the use of wastes as a source to produce biopolymers and biocomposites is still under development and the processing methods are currently being studied in order to reach a high reproducibility and thus increase the yield of production. This study therefore aimed to cover the current developments in the classification, manufacturing, performances and fields of application of bio-based polymers, especially focusing on wood waste sources. The work was carried out using both a descriptive and an analytical methodology: first, a description of the state of art as it exists at present was reported, then the available information was analyzed to make a critical evaluation of the results. A second way to employ wood scraps involves their use as bio-reinforcements for composites; therefore, the increase in the mechanical response obtained by the addition of wood waste in different bio-based matrices was explored in this work. Results showed an increase in Young's modulus up to 9 GPa for wood-reinforced PLA and up to 6 GPa for wood-reinforced PHA. [ABSTRACT FROM AUTHOR]

Epoxy-based composites are designed for long-lasting applications, though their wide use is in contrast with their poor recyclability, which poses serious end-of-life issues. In order to reduce their environmental impact, precursors derived from fossil fuel based raw materials should be replaced with eco-friendly sources. This can be attained by using naturally derived epoxy matrices, or by finding a suitable solution for recycling at the end of life. In this paper, both strategies were analyzed, by replacing traditional monomers with epoxidized waste flour (EWF), an innovative bio-precursor derived from the organic waste stream, and a cleavable hardener, which allowed the recyclability of the matrix. The recyclable matrix was reinforced with recycled carbon fibers, derived from pyrolysis. DSC measurements were carried out in order to optimize the curing steps of the matrix, then flexural tests were performed in order to evaluate the mechanical response of the composite. A green recycling procedure was then investigated, which involved the use of non-toxic solvents and mild working conditions, and allowed recovery of the matrix while still preserving the properties of the carbon fibers. The components obtained after recycling were analyzed by FTIR analysis, which revealed the presence of the epoxy ring on the recycled waste flour. Hence, recycled waste flour was again used as a precursor and mixed with the cleavable hardener, thus, obtaining a closed-loop recycling. [ABSTRACT FROM AUTHOR]

Organic wastes represent an increasing pollution problem due to the exponential growth of their presence in the waste stream. Among these, waste flour cannot be easily reused by transforming it into high-value-added products. Another major problem is represented by epoxy-based thermosets, which have wide use but also poor recyclability. The object of the present paper is, therefore, to analyze both of these problems and come up with innovative solutions. Indeed, we propose a completely new approach, aimed at reusing the organic waste flour, by converting it into high-value epoxy-based thermosets that could be fully recycled into a reusable plastic matrix when added to the waste epoxy-based thermosets. Throughout the research activity, the organic waste was transformed into an epoxidized prepolymer, which was then mixed with a bio-based monomer cured with a cleavable ammine. The latter reactant was based on Recyclamine™ by Connora Technologies, and in this paper, we demonstrate that this original approach could work with the synthetized epoxy prepolymers derived from the waste flour. The cured epoxies were fully characterized in terms of their thermal, rheological, and flexural properties. The results obtained showed optimal recyclability of the new resin developed. [ABSTRACT FROM AUTHOR]

In our previous study, an innovative method for sterilization, inertization, and valorization of the organic fraction of municipal solid waste (OFMSW), to be recycled in the production of composite panels, was developed. In this follow-up work, the effects of fire retardants on fire performance, durability, and the mechanical properties of the composite panels based on OFMSW and melamine-formaldehyde resin were investigated. The performance of panels without fire retardants (control panels) was compared to panels containing either mono-ammonium phosphate (PFR) or aluminium trihydrate (ATH) at a mass fraction of 1% and 10% (modified panels). As shown by cone calorimetry, the total heat released was already low (about 31 MJ/m2 at 50 kW/m2) in the control panels, further decreased in the modified panels with the addition of fire retardants, and reached the lowest value (about 1.4 MJ/m2) with 10% mass fraction of PFR. Hence, the addition of fire retardants had a beneficial effect on the response to fire of the panels; however, it also reduced the mechanical properties of the panels as measured by flexural tests. The deterioration of the mechanical properties was particularly obvious in panels containing 10% mass fraction of fire retardants, and they were further degraded by artificial accelerated weathering, carried out by boiling tests. Ultimately, the panels containing PFR at a mass fraction of 1% offered the best balance of fire resistance, durability, and mechanical performance within the formulations investigated in this study. [ABSTRACT FROM AUTHOR]

This work is aimed at proposing demonstrative actions devoted to show reprocessing and recyclability of PET originating from bottles collected from the seaside, in order to increase the consumer awareness on the importance of recycling plastics. To this purpose, collected bottles were washed, cut, grinded, extruded in the form of a thin wire adopting different cooling rates, which leads to a modulation of the crystallinity content. Once having optimized the processing parameters, the extruded wire was used to produce 3D printed samples through the fused deposition modelling (FDM). The changes in the crystalline structure due to the different processing conditions were assessed by DSC and XRD analyses, while rheological tests were performed in order to evaluate any modification in the viscosity of PET after repeated processing cycles. The reduction in thermal stability was confirmed by TGA analysis, which showed a progressive decrease in the degradation temperature as processing cycles increased. Finally, tensile tests highlighted the difference in the mechanical response due to the predominance of the crystalline or amorphous phase in the tested sample. In particular, a good mechanical behavior was found for the 3D-printed samples. [ABSTRACT FROM AUTHOR]

This work represents an innovative study that, for the first time, explores the possibility to use waste flours to produce thermoplastic polymeric bio-films. To the best of our knowledge, this is the first time that waste flours, derived from bakeries, pizzerias or pasta factories, have been proposed for the production of bio-polymers, as a replacement of neat starch. To this aim, durum waste flour derived from a pasta factory, soft waste flour derived from pizzerias and neat maize starch used as control material were firstly analyzed from dimensional, morphological and chemical points of view. Afterwards, waste flour films were produced by the addition of a nature-based plasticizer, glycerol. Mechanical characterization of the plasticized thermoplastic films, produced by compression molding, evidenced low performances, even in the case of the neat maize starch. In order to improve the mechanical properties, the possibility to include polylactic acid and cardanol-based plasticizer was also investigated. Mass transport properties of all the produced bio-films were investigated by measuring their water vapor permeability and hygroscopic absorption. The durability properties of the bio-films were assessed by accelerated ageing tests, while the bio-degradability of the waste-based films was evaluated by measuring the solubility and the degradation in water. The physicochemical analyses of the novel bio-films evidenced good mechanical properties; specifically, the waste-based films showed a lower hygroscopic absorption and water solubility than those of the blends containing neat starch. [ABSTRACT FROM AUTHOR]

The aim of this work is the development and characterization of biodegradable thermoplastic recycled carbon ashes/maize starch (TPAS) composite films for agricultural applications. A proper plasticizer, that is, glycerol, was added to a commercial maize starch in an amount of 35 wt.%. Carbon-based ashes were produced by the biomass pyro-gasification plant CMD ECO 20, starting from lignocellulosic wastes. The ashes were added to glycerol and maize native starch at different amounts ranging from 7 wt.% to 21 wt.%. The composite was mixed at 130 °C for 10 min and then molded. The effect of the different amounts of carbon based ashes on the thermal and physical-mechanical properties of the composite was assessed by using several techniques, such as rheology, wide-angle X-ray diffraction (WAXD), scanning electron microscopy (SEM), differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), moisture absorption, degradation and mechanical tests. The presence of the carbon waste ashes allows to improve thermal and durability performances of the thermoplastic starch (TPS) films. It reduces the water absorption of starch matrix and strongly decreases the deterioration of starch, independently from fillers amount, enhancing the lifetime of the TPS films in outdoor conditions. In addition, the waste carbon ashes/maize starch films present an advantage in comparison to those of neat starch; it can biodegrade, releasing the plant nutrients contained in the ashes into the soil. In conclusion, this approach for recycling carbon waste ashes increases the efficiency of industrial waste management, along with a reduction of its impact on the environment. [ABSTRACT FROM AUTHOR]

Following the innovative research activity carried out in the framework of the POIROT (Italian acronym of dOmotic Platform for Inertization and tRaceability of Organic wasTe) Project, this work aims to optimize the composition of the blends between the organic fraction of municipal solid waste (OFMSW) and formaldehyde-based resins, in order to improve the durability properties. To this aim, in this work, commercial urea-formaldehyde and melamine-formaldehyde powder polymers have been proposed for the inertization of the OFMSW, according to the previous optimized OFMSW-transformation process. A preliminary study about the mechanical properties of the composite panels produced with the different resins was carried out by evaluating compressive, flexural, and tensile performances of the panels. Artificial weathering by cyclic (heating–cooling) and boiling tests were carried out and the mechanical properties were evaluated in order to assess the resistance of the panels to water and humidity. The melamine-formaldehyde based resin had the best performances also when subjected to the weathering tests and despite the higher content of resin in the composites, the panels produced with melamine-formaldehyde have the lowest values of release of formaldehyde minimizing their potential hazard level. [ABSTRACT FROM AUTHOR]

This work is aimed at studying the suitability of ultra-high molecular weight polyethylene (UHMWPE) fibers for the production of polyethylene homo-composites processed by rotational molding. Initially pre-impregnated bars were produced by co-extrusion and compression molding of UHMWPE fibers and linear low-density polyethylene (LLDPE). A preliminary screening of different processing routes for the production of homo-composite reinforcing bars was performed, highlighting the relevance of fiber impregnation and crystalline structure on the mechanical properties. A combination of co-extrusion and compression molding was found to optimize the mechanical properties of the reinforcing bars, which were incorporated in the LLDPE matrix during a standard rotational molding process. Apart from fiber placement and an increase in processing time, processing of homo-composites did not require any modification of the existing production procedures. Plate bending tests performed on rotational molded homo-composites showed a modulus increase to a value three times higher than that of neat LLDPE. This increase was obtained by the addition of 4% of UHWMPE fibers and a negligible increase of the weight of the component. Dart impact tests also showed an increased toughness compared to neat LLPDE. [ABSTRACT FROM AUTHOR]