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Polymer blends containing up to 70% organosolv lignin content and lyotropic cellulose derivatives have been established as "lignin inks" for direct ink writing of fully biobased 3D parts. However, a fast-crosslinking mechanism is needed to improve throughput and design space. In this paper, UV-photocrosslinkable organosolv lignin/hydroxypropyl cellulose inks are formulated through doping with common photocrosslinkers. The most potent photocrosslinkers for neat hydroxypropyl cellulose, lignin and their blends are determined through a series of DOEs. Hydroxypropyl cellulose is significantly more amenable to photocrosslinking than organosolv lignin. The optimal photocrosslinkable ink formulations are printable and exhibit up to 70% gel content, although thermal post-curing remains essential. Chemical, thermal, and mechanical investigations of the photocrosslinked 3D parts evidence efficient crosslinking of HPC through its hydroxyl groups, while lignin appears internally plasticized and/or degraded during inefficient photocrosslinking. Despite this, photocrosslinkable inks exhibit improved tensile properties, shape flexibility, and fidelity. The heterogeneous crosslinking and residual creep highlight the need to further activate lignin for homogeneous photocrosslinking in order to fully exploit the potential of lignin inks in DIW. [ABSTRACT FROM AUTHOR]

This research aims to use energy harvested from conductive materials to power microelectronic components. The proposed method involves using vibration-based energy harvesting to increase the natural vibration frequency, reduce the need for battery replacement, and minimise chemical waste. Piezoelectric transduction, known for its high-power density and ease of application, has garnered significant attention. Additionally, graphene, a non-piezoelectric material, exhibits good piezoelectric properties. The research explores a novel method of printing graphene material using 3D printing, specifically Direct Ink Writing (DIW) and fused deposition modelling (FDM). Both simulation and experimental techniques were used to analyse energy harvesting. The experimental technique involved using the cantilever beam-based vibration energy harvesting method. The results showed that the DIW-derived 3D-printed prototype achieved a peak power output of 12.2 µW, surpassing the 6.4 µW output of the FDM-derived 3D-printed prototype. Furthermore, the simulation using COMSOL Multiphysics yielded a harvested output of 0.69 µV. [ABSTRACT FROM AUTHOR]

Thermoresponsive hydrogels were 3D-printed with embedded gold nanorods (GNRs), which enable shape change through photothermal heating. GNRs were functionalized with bovine serum albumin and mixed with a photosensitizer and poly(N-isopropylacrylamide) (PNIPAAm) macromer, forming an ink for 3D printing by direct ink writing. A macromer-based approach was chosen to provide good microstructural homogeneity and optical transparency of the unloaded hydrogel in its swollen state. The ink was printed into an acetylated gelatin hydrogel support matrix to prevent the spreading of the low-viscosity ink and provide mechanical stability during printing and concurrent photocrosslinking. Acetylated gelatin hydrogel was introduced because it allows for melting and removal of the support structure below the transition temperature of the crosslinked PNIPAAm structure. Convective and photothermal heating were compared, which both triggered the phase transition of PNIPAAm and induced reversible shrinkage of the hydrogel–GNR composite for a range of GNR loadings. During reswelling after photothermal heating, some structures formed an internally buckled state, where minor mechanical agitation recovered the unbuckled structure. The BSA-GNRs did not leach out of the structure during multiple cycles of shrinkage and reswelling. This work demonstrates the promise of 3D-printed, photoresponsive structures as hydrogel actuators. [ABSTRACT FROM AUTHOR]

The current high production of plastics has prompted the exploration of alternative pathways to facilitate recycling, aiming for a progressively sustainable society. This paper presents an alternative and affordable technology for treating waste expanded polystyrene (EPS) mixed with acetone in a 100:1 volume ratio to be used as 3D printing ink for Direct Ink Write technology. In order to optimize the printing parameters, a comprehensive study was conducted, evaluating different needle diameters, printing speeds, and bed temperature values to achieve homogenous pieces and a highly repeatable 3D printing process. Results showed that the main optimum printing parameters were using needles with diameters of 14 to 16 G and printing speeds ranging from 2 to 12 mm/s, which were found to yield the most uniform ribbons. Increasing the bed temperature, despite favoring acetone evaporation, led to the generation of more heterogeneous structures due to void growth inside the printed ribbons. Thus, employing room temperature for the bed proved to be the optimal value. Lastly, a comparative study between the starting material and the EPS after the printing process was conducted using FTIR-ATR and GPC analyses, ensuring the preservation of the original polymer's integrity during physical recycling. [ABSTRACT FROM AUTHOR]

Efficient heat dissipation is vital for advancing device integration and high-frequency performance. Three-dimensional printing, famous for its convenience and structural controllability, facilitates complex parts with high thermal conductivity. Despite this, few studies have considered the influence of shear rate on the thermal conductivity of printed parts. Herein, polydimethylsiloxane/boron nitride (PDMS/BN) composites were prepared and printed by direct ink writing (DIW). In order to ensure the smooth extrusion of the printing process and the structural stability of the part, a system with 40 wt% BN was selected according to the rheological properties. In addition, the effect of printing speed on the morphology of BN particles during 3D printing was studied by XRD, SEM observation, as well as ANSYS Polyflow simulation. The results demonstrated that increasing the printing speed from 10 mm/s to 120 mm/s altered the orientation angle of BN particles from 78.3° to 35.7°, promoting their alignment along the printing direction due to the high shear rate experienced. The resulting printed parts accordingly exhibited an impressive thermal conductivity of 0.849 W∙m−1∙K−1, higher than the 0.454 W∙m−1∙K−1 of the control sample. This study provides valuable insights and an important reference for future developments in the fabrication of thermal management devices with customizable thermal conductivity. [ABSTRACT FROM AUTHOR]

Polytetrafluoroethylene (PTFE) is a potential candidate for the fabrication of flexible electronics devices and electronics with applications in various extreme environments, mainly due to its outstanding chemical and physical properties. However, to date, the utilization of PTFE in printing trials has been limited due to the material's low surface tension and wettability, which do not ensure good adhesion of the printing ink at the level of the substrate. Within this paper, successful printing of PTFE is realized after pre-treating the surface of the substrate with the help of dielectric barrier discharge non-thermal plasma. The efficiency of the pre-treatment is demonstrated with respect to both silver- and carbon-based inks that are commercially available, and finally, the long-lasting pre-treatment effect is demonstrated for periods of time spanning from minutes to days. The experimental results are practically paving the way toward large-scale utilization of PTFE as substrate in fabricating printed electronics in harsh working environments. After 3 s of plasma treatment of the foil, the WCA decreased from approximately 103° to approximately 70°. The resolution of the printed lines of carbon ink was not time dependent and was unmodified, even if the printing was realized within 1 min from the time of applying the pre-treatment or 10 days later. The evaluation of the surface tension (σ) measured with Arcotest Ink Pink showed an increase in σ up to 40 < σ < 42 mN/m for treated Teflon foil and from σ < 30 mN/m corresponding to the untreated substrate. The difference in resolution was distinguishable when increasing the width of the printed lines from 500 μm to 750 μm, but when increasing the width from 750 μm to 1000 μm, the difference was minimal. [ABSTRACT FROM AUTHOR]

One of the major applications (40% in Europe) of plastic is packaging, which is often printed to display required information and to deliver an attractive aesthetic for marketing purposes. However, printing ink can cause contamination in the mechanical recycling process. To mitigate this issue, the use of surfactants in an alkaline washing process, known as de-inking, has been employed to remove printing ink and improve the quality of recyclates. Despite the existence of this technology, there are currently no data linking the de-inking efficiency with typical printing ink compositions. Additionally, it is necessary to investigate the de-inking process under the process parameters of existing recycling plants, including temperature, NaOH concentration, and retention time. This study aims to evaluate the performance of commonly used printing inks with different compositions under various washing scenarios for plastic recycling in conjunction with different de-inking detergents containing surfactants or mixtures of surfactants. The results indicate that the pigments applied to the ink have no significant effect on the de-inking process, except for carbon black (PBk 7). Nitrocellulose (NC) binder systems exhibit high de-inkability (over 95%) under the condition of 55 °C and 1 wt.% NaOH. However, crosslinked binder systems can impede the de-inking effect, whether used as a binder system or as an overprint varnish (OPV). The de-inking process requires heating to 55 °C with 1 wt.% NaOH to achieve a substantial effect. Based on the findings in this work, breaking the Van der Waals forces, hydrogen bonds, and covalent bonds between the printing ink and plastic film is an essential step to achieve the de-inking effect. Further research is needed to understand the interaction between surfactants and printing inks, enabling the development of de-inkable printing inks and high-performance surfactants that allow for de-inking with less energy consumption. The surfactant and NaOH have a synergistic effect in cleaning the printing ink. NaOH provides a negative surface charge for the adsorption of the cationic head of the surfactant and can hydrolyze the covalent bonds at higher concentrations (>2 wt.%). [ABSTRACT FROM AUTHOR]

Different parts of bones possess different properties, such as the capacity for remodeling cell content, porosity, and protein composition. For various traumatic or surgical tissue defects, the application of tissue-engineered constructs seems to be a promising strategy. Despite significant research efforts, such constructs are still rarely available in the clinic. One of the reasons is the lack of resorbable materials, whose properties can be adjusted according to the intended tissue or tissue contacts. Here, we present our first results on the development of a toolbox, by which the scaffolds with easily tunable mechanical and biological properties could be prepared. Biodegradable poly(lactic acid) and nanocrystalline cellulose methacrylated particles were obtained, characterized, and used for preparation of three-dimensional scaffolds via cryogelation and 3D printing approaches. The composition of particles-based ink for 3D printing was optimized in order to allow formation of stable materials. Both the modified-particle cytotoxicity and the matrix-supported cell adhesion were evaluated and visualized in order to confirm the perspectives of materials application. [ABSTRACT FROM AUTHOR]

In this work, shape-customized scaffolds based on waterborne polyurethane-urea (WBPUU) were prepared via the combination of direct ink writing 3D-printing and freeze-drying techniques. To improve the printing performance of the ink and guarantee a good shape fidelity of the scaffold, cellulose nanocrystals (CNC) were added during the synthesis of the WBPUU and some of the printed constructs were immersed in CaCl2 prior to the freeze-drying process to promote ionic crosslinking between calcium ions and the polyurethane. The results showed that apart from allowing the ink to be successfully printed, obtaining scaffolds with good shape fidelity, the addition of the CNC resulted in a greater homogeneity of the porous structure as well as an increase of the swelling capacity of the scaffolds. Additionally, the CNC has a reinforcement effect in the printed systems, presenting a higher compression modulus as the CNC content increases. In the case of samples crosslinked by calcium ions, a rigid shell was observed by scanning electron microscopy, which resulted in stiffer scaffolds that presented a lower water absorption capacity as well as an enhancement of the thermal stability. These results showed the potential of this type of post-printing process to tune the mechanical properties of the scaffold, thus widening the potential of this type of material. [ABSTRACT FROM AUTHOR]

The fabrication of various micro-patterns on polymer insulating substrates is a current requirement in micro-electromechanical system (MEMS) and packaging sectors. In this paper, we use electrohydrodynamic jet (E-Jet) printing to create multifaceted and stable micro-patterns on a polyethylene terephthalate (PET) substrate. Initially, simulation was performed to investigate optimized printing settings in phase field physics for the usage of two distinct functional inks. A series of simulation experiments was conducted, and it was determined that the following parameters are optimised: applied pressure of 40 kPa, high pulse voltage of 1.95 kV, low dc voltage of 1.60 kV, duty cycle of 80%, pulse frequency of 60 Hz, printing height of 0.25 mm, and printing speed of 1 mm/s. Then, experiments showed that adjusting a pressure value of 40 kPa and regulating the SEMICOSIL988/1 K ink to print micro-drops on a polymer substrate with a thickness of 1 mm prevents coffee staining. The smallest measured droplet size was 200 μm. Furthermore, underfill (UF 3808) ink was driven with applied pressure to 50 kPa while other parameters were left constant, and the minimum size of linear patterns was printed to 105 μm on 0.5-mm-thick PET substrate. During the micro-drip and cone-jet regimes, the consistency and diameter of printed micro-structures were accurately regulated at a pulse frequency of 60 Hz and a duty cycle of 80%. [ABSTRACT FROM AUTHOR]

In tissue engineering, three-dimensional (3D) printing is an emerging approach to producing functioning tissue constructs to repair wounds and repair or replace sick tissue/organs. It allows for precise control of materials and other components in the tissue constructs in an automated way, potentially permitting great throughput production. An ink made using one or multiple biomaterials can be 3D printed into tissue constructs by the printing process; though promising in tissue engineering, the printed constructs have also been reported to have the ability to lead to the emergence of unforeseen illnesses and failure due to biomaterial-related infections. Numerous approaches and/or strategies have been developed to combat biomaterial-related infections, and among them, natural biomaterials, surface treatment of biomaterials, and incorporating inorganic agents have been widely employed for the construct fabrication by 3D printing. Despite various attempts to synthesize and/or optimize the inks for 3D printing, the incidence of infection in the implanted tissue constructs remains one of the most significant issues. For the first time, here we present an overview of inks with antibacterial properties for 3D printing, focusing on the principles and strategies to accomplish biomaterials with anti-infective properties, and the synthesis of metallic ion-containing ink, chitosan-containing inks, and other antibacterial inks. Related discussions regarding the mechanics of biofilm formation and antibacterial performance are also presented, along with future perspectives of the importance of developing printable inks. [ABSTRACT FROM AUTHOR]

Thermochromic (TC) printing inks change their colouration as a response to a change in temperature. This ability renders them attractive for various applications such as smart packaging, security printing, and marketing, but their application is limited due to their low UV stability, i.e., loss of their thermochromic effect when exposed to UV radiation. In order to improve the UV stability of TC prints, one offset TC printing ink was printed and coated with nanomodified polycaprolactone (PCL) coating. The coating was prepared with the incorporation of 1%, 2%, and 3% mass ratios of ZnO and TiO2 nanoparticles in the PCL matrix. The prepared nanocomposite coatings were applied onto the TC print and exposed to UV radiation; afterwards, they were characterized by the colour properties of prints, SEM microscopy, FTIR, and fluorescence spectroscopy. SEM microscopy, FTIR, and fluorescence spectroscopy showed higher rates of polymer degradation, and the results of colour stability indicated that 3% TiO2 in PCL matrix gave the best UV stability and protection of TC prints. [ABSTRACT FROM AUTHOR]

Synthetic, degradable macromonomers have been developed to serve as ink for 3D printing technologies based on direct-ink-writing. The macromonomers are purposely designed to be cross-linkable under the radical mechanism, to impart hydrophilicity to the final material, and to have rheological properties matching the printer's requirements. The suitable viscosity enables the ink to be printed at room temperature, in absence of organic solvents, and to be cross-linked to manufacture soft 3D scaffolds that show no indirect cytotoxicity and have a hydration capacity of up to 100% their mass and a compressive modulus in the range of 0.4–2 MPa. [ABSTRACT FROM AUTHOR]

Typical resins for UV-assisted additive manufacturing (AM) are prepared from petroleum-based materials and therefore do not contribute to the growing AM industry trend of converting to sustainable bio-based materials. To satisfy society and industry's demand for sustainability, renewable feedstocks must be explored; unfortunately, there are not many options that are applicable to photopolymerization. Nevertheless, some vegetable oils can be modified to be suitable for UV-assisted AM technologies. In this work, extended study, through FTIR and photorheology measurements, of the UV-curing of epoxidized acrylate from soybean oil (AESO)-based formulations has been performed to better understand the photopolymerization process. The study demonstrates that the addition of appropriate functional comonomers like trimethylolpropane triacrylate (TMPTA) and the adjusting of the concentration of photoinitiator from 1% to 7% decrease the needed UV-irradiation time by up to 25%. Under optimized conditions, the optimal curing time was about 4 s, leading to a double bond conversion rate (DBC%) up to 80% and higher crosslinking density determined by the Flory–Rehner empirical approach. Thermal and mechanical properties were also investigated via TGA and DMA measurements that showed significant improvements of mechanical performances for all formulations. The properties were improved further upon the addition of the reactive diluents. After the thorough investigations, the prepared vegetable oil-based resin ink formulations containing reactive diluents were deemed suitable inks for UV-assisted AM, giving their appropriate viscosity. The validation was done by printing different objects with complex structures using a laser based stereolithography apparatus (SLA) printer. [ABSTRACT FROM AUTHOR]

Silk fibroin in material formats provides robust mechanical properties, and thus is a promising protein for 3D printing inks for a range of applications, including tissue engineering, bioelectronics, and bio-optics. Among the various crosslinking mechanisms, photo-crosslinking is particularly useful for 3D printing with silk fibroin inks due to the rapid kinetics, tunable crosslinking dynamics, light-assisted shape control, and the option to use visible light as a biocompatible processing condition. Multiple photo-crosslinking approaches have been applied to native or chemically modified silk fibroin, including photo-oxidation and free radical methacrylate polymerization. The molecular characteristics of silk fibroin, i.e., conformational polymorphism, provide a unique method for crosslinking and microfabrication via light. The molecular design features of silk fibroin inks and the exploitation of photo-crosslinking mechanisms suggest the exciting potential for meeting many biomedical needs in the future. [ABSTRACT FROM AUTHOR]

This article focuses on the preparation of extrusion printing composite inks of multiwall carbon nanotube (MWNT) dispersed separately in iota-carrageenan (IC) and glycerine (G) solution. Both composites (IC-MWNT and G-MWNT) showed shear-thinning behavior when their flow characteristics were tested. Conductive solid tracks/patterns of both printed composite inks were deposited on glass slide, PET (polyethylene terephthalate) sheet, and IC gel films substrates. The conductive patterns were characterized with microscopy, scanning electron microscopy (SEM), and profilometer. Moreover, their contact angle and electrical conductivity were measured. Profilometry showed that increased number of extruded layers gave increased cross-sectional area. SEM study showed that printing ink is embedded into the surface of IC film, discontinuous on glass slide and smoother on PET sheet. Conductivity of IC-MWNT track was 9 ± 1 S/m and that of G-MWNT was 2942 ± 84 S/m on glass substrate of one layer thick. This is because fewer carbon nanotubes (CNT) are present in G-MWNT track as confirmed by SEM study. The nature of substrate also affects the conductivity of printed patterns. The impressive result of conductivity of printed patterns of composite inks can make them useful for bioelectronic application. [ABSTRACT FROM AUTHOR]