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Thanks to high sensitivity, excellent scalability, and low power consumption, magnetic tunnel junction (MTJ)-based tunnel magnetoresistance (TMR) sensors have been widely implemented in various industrial fields. In nondestructive magnetic flux leakage testing, the magnetic sensor plays a significant role in the detection results. As highly sensitive sensors, integrated MTJs can suppress frequency-dependent noise and thereby decrease detectivity; therefore, serial MTJ-based sensors allow for the design of high-performance sensors to measure variations in magnetic fields. In the present work, we fabricated serial MTJ-based TMR sensors and connected them to a full Wheatstone bridge circuit. Because noise power can be suppressed by using bridge configuration, the TMR sensor with Wheatstone bridge configuration showed low noise spectral density (0.19 μV/Hz 0.5 ) and excellent detectivity (5.29 × 10 -8 Oe/Hz 0.5 ) at a frequency of 1 Hz. Furthermore, in magnetic flux leakage testing, compared with one TMR sensor, the Wheatstone bridge TMR sensors provided a higher signal-to-noise ratio for inspection of a steel bar. The one TMR sensor system could provide a high defect signal due to its high sensitivity at low lift-off (4 cm). However, as a result of its excellent detectivity, the full Wheatstone bridge-based TMR sensor detected the defect even at high lift-off (20 cm). This suggests that the developed TMR sensor provides excellent detectivity, detecting weak field changes in magnetic flux leakage testing.

Thanks to their high magnetoresistance and integration capability, magnetic tunnel junction-based magnetoresistive sensors are widely utilized to detect weak, low-frequency magnetic fields in a variety of applications. The low detectivity of MTJs is necessary to obtain a high signal-to-noise ratio when detecting small variations in magnetic fields. We fabricated serial MTJ-based sensors with various junction area and free-layer electrode aspect ratios. Our investigation showed that their sensitivity and noise power are affected by the MTJ geometry due to the variation in the magnetic shape anisotropy. Their MR curves demonstrated a decrease in sensitivity with an increase in the aspect ratio of the free-layer electrode, and their noise properties showed that MTJs with larger junction areas exhibit lower noise spectral density in the low-frequency region. All of the sensors were able detect a small AC magnetic field ( H rms = 0.3 Oe at 23 Hz). Among the MTJ sensors we examined, the sensor with a square-free layer and large junction area exhibited a high signal-to-noise ratio (4792 ± 646). These results suggest that MTJ geometrical characteristics play a critical role in enhancing the detectivity of MTJ-based sensors.