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Magnetorheological fluid (MRF) damper is one of the most promising semiactive devices for vibration control. In this paper, a shear-valve mode MRF damper for pipeline vibration control is proposed. The dynamic model and the state equation of the pipeline are established and the linear quadratic regulator (LQR) is used to generate the optimal damping force of MRF damper. The design concept considering the structure and the electromagnetic properties simultaneously is discussed in detail. A mathematical model of the relation between shear stress and control current based on interpolation method is established. Finite element analysis (FEA) software COMSOL is selected to simulate the magnetic field and electromagnetism-thermal field of the MRF damper. A computational method based on the simulation model is established to calculate the shear stress. In order to reduce the magnetic leakage, a method of adding magnetism-insulators at both ends of the piston head is presented. The influence of control current, displacement, and velocity on mechanical performance of the proposed MRF damper is experimentally investigated. The test results show that the performance of the MRF damper is basically identical with the theoretical prospective and the simulation conclusions, which proves the correctness and feasibility of this design concept. [ABSTRACT FROM AUTHOR]