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The purpose of this paper is to compare the influence of the normal load on the friction and wear behaviour of nickel-based alloys, which is use communally in the industry. We chose two samples of nickel-based alloys (NI-Cr-B-Si-C-W) elaborated by isostatic compression with a difference in their microstructure composition and quantity of micro constituent. The friction coefficient, the wear loss and the wear rate are evaluated using a tribometer (pin on disc) and a test bench created to reproduce the same industrial environment. Experiments showed that the applied normal load affects differently on the behaviour of the samples. The results conclude that the friction and wear resistance of the alloy do not just depend on the increase of the normal load but also on the distribution, the location and the morphology of the hard compounds formed in the alloys.

The pin-on-disc test model system was used to simulate contact wear between wheel flange and rail gauge corner. Pins were extracted from a class C cast steel wheel and discs were extracted from premium and intermediate steel grades rail, both hypereutectoid and with hardness between 321 and 392 HB. Rails are pearlitic and the bainitic wheel is in its first life. Dry and lubricated tests were performed with normal load variation (40, 80 and 120 N). Under dry condition, there was no influence of the pair hardness to mass loss of the tribosystem studied, contrary to what is stated by literature. For the lubricated tests, mass loss was significantly lower and regardless of both, hardness ratio and normal load, than in the other tests. This shows the technological importance of: (i) implementing wheel flange lubrication (locomotive embedded process); (ii) improving rail lubrication techniques (mobile or way side process) and/or friction coefficient measurement techniques and (iii) need for revision of wheel standards and/or specifications.

The purpose of this paper is to compare the influence of the normal load on the friction and wear behaviour of nickel-based alloys, which is use communally in the industry. We chose two samples of nickel-based alloys (NI-Cr-B-Si-C-W) elaborated by isostatic compression with a difference in their microstructure composition and quantity of micro constituent. The friction coefficient, the wear loss and the wear rate are evaluated using a tribometer (pin on disc) and a test bench created to reproduce the same industrial environment. Experiments showed that the applied normal load affects differently on the behaviour of the samples. The results conclude that the friction and wear resistance of the alloy do not just depend on the increase of the normal load but also on the distribution, the location and the morphology of the hard compounds formed in the alloys. [ABSTRACT FROM AUTHOR]

The pin-on-disc test model system was used to simulate contact wear between wheel flange and rail gauge corner. Pins were extracted from a class C cast steel wheel and discs were extracted from premium and intermediate steel grades rail, both hypereutectoid and with hardness between 321 and 392 HB. Rails are pearlitic and the bainitic wheel is in its first life. Dry and lubricated tests were performed with normal load variation (40, 80 and 120 N). Under dry condition, there was no influence of the pair hardness to mass loss of the tribosystem studied, contrary to what is stated by literature. For the lubricated tests, mass loss was significantly lower and regardless of both, hardness ratio and normal load, than in the other tests. This shows the technological importance of: (i) implementing wheel flange lubrication (locomotive embedded process); (ii) improving rail lubrication techniques (mobile or way side process) and/or friction coefficient measurement techniques and (iii) need for revision of wheel standards and/or specifications. [ABSTRACT FROM AUTHOR]

In the present study, friction coefficient and wear rate of gear fiber reinforced plastic (gear fiber) and glass fiber reinforced plastic (glass fiber) sliding against mild steel are investigated experimentally. In order to do so, a pin on disc apparatus is designed and fabricated. Experiments are carried out when smooth or rough mild steel pin slides on gear fiber and glass fiber disc. Experiments are conducted at normal load 10, 15 and 20 N, sliding velocity 1, 1.5 and 2 m/s and relative humidity 70%. Variations of friction coefficient with the duration of rubbing at different normal loads and sliding velocities are investigated. Results show that friction coefficient is influenced by duration of rubbing, normal load and sliding velocity. In general, friction coefficient increases for a certain duration of rubbing and after that it remains constant for the rest of the experimental time. The obtained results reveal that friction coefficient decreases with the increase in normal load for gear fiber and glass fiber mating with smooth or rough mild steel counterface. On the other hand, it is also found that friction coefficient increases with the increase in sliding velocity for both of the tested materials. Moreover, wear rate increases with the increase in normal load and sliding velocity. The magnitudes of friction coefficient and wear rate are different depending on sliding velocity and normal load for both smooth and rough counterface pin materials.

The subject of the paper includes theoretical considerations, the conducting of experimental tests, and the analysis of exposed test results related to determination of the coefficient of static friction of previously heat-treated contact pairs. One contact element is previously, before the procedure of determining the coefficient of static friction, heated at temperatures in the range of ambient temperature to 280°C and then cooled down to ambient temperature. The results of experimental tests of five different materials show that depending on the heat treatment of one contact element, there is a significant decrease in the coefficient of static friction. The authors of the paper consider that the reasons for the decreasing coefficient of static friction are related to oxide formation and changes in the surface layer of the contact element which is previously heat-treated.

In the present study, friction coefficients of different material pairs are investigated and compared. Using a pin on disc apparatus, friction coefficients of copper-copper, copper-brass, brass-brass, brass-copper pairs are investigated experimentally. Experiments are carried out when different types of pin slide on different disc materials under normal load 10, 15 and 20 N and sliding velocity 1, 2 and 3 m/s. Variations of friction coefficient with the duration of rubbing at different normal loads and sliding velocities are investigated. Results show that friction coefficient varies with duration of rubbing, normal load and sliding velocity. In general, friction coefficient increases for a certain duration of rubbing and after that it remains constant for the rest of the experimental time. Moreover, the obtained results reveal that friction coefficient decreases with the increase in normal load for all the tested pairs. On the other hand, it is also found that friction coefficient increases with the increase in sliding velocity for all the material pairs. The magnitudes of friction coefficient are different for different material pairs depending on sliding velocity and normal load.

The subject of the paper includes theoretical considerations, the conducting of experimental tests, and the analysis of exposed test results related to determination of the coefficient of static friction of previously heat-treated contact pairs. One contact element is previously, before the procedure of determining the coefficient of static friction, heated at temperatures in the range of ambient temperature to 280°C and then cooled down to ambient temperature. The results of experimental tests of five different materials show that depending on the heat treatment of one contact element, there is a significant decrease in the coefficient of static friction. The authors of the paper consider that the reasons for the decreasing coefficient of static friction are related to oxide formation and changes in the surface layer of the contact element which is previously heat-treated. [ABSTRACT FROM AUTHOR]

In the present study, friction coefficient and wear rate of gear fiber reinforced plastic (gear fiber) and glass fiber reinforced plastic (glass fiber) sliding against mild steel are investigated experimentally. In order to do so, a pin on disc apparatus is designed and fabricated. Experiments are carried out when smooth or rough mild steel pin slides on gear fiber and glass fiber disc. Experiments are conducted at normal load 10, 15 and 20 N, sliding velocity 1, 1.5 and 2 m/s and relative humidity 70%. Variations of friction coefficient with the duration of rubbing at different normal loads and sliding velocities are investigated. Results show that friction coefficient is influenced by duration of rubbing, normal load and sliding velocity. In general, friction coefficient increases for a certain duration of rubbing and after that it remains constant for the rest of the experimental time. The obtained results reveal that friction coefficient decreases with the increase in normal load for gear fiber and glass fiber mating with smooth or rough mild steel counterface. On the other hand, it is also found that friction coefficient increases with the increase in sliding velocity for both of the tested materials. Moreover, wear rate increases with the increase in normal load and sliding velocity. The magnitudes of friction coefficient and wear rate are different depending on sliding velocity and normal load for both smooth and rough counterface pin materials. [ABSTRACT FROM AUTHOR]