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• The multi-mode laser ultrasonic F-SAFT and F-TFM imaging have realized. • The frequency-domain imaging results were weighted by phase circular statistical vector factor. • Achieved blind spot free images of the minimum 0.3 mm transverse hole defect. • Continuous scanning frequency-domain imaging of multiple defects verified the detection ability. Far-field laser technology has greatly promoted the progress of nondestructive ultrasonic imaging of bulk structures. However, under thermoelastic excitation, the body waves exhibit a relatively low signal-to-noise ratio, resulting in images with low resolution and contrast. Based on the motivation, this paper developed a frequency-domain phase weighted imaging method to improve the quality of laser ultrasonic defect imaging. Firstly, laser ultrasonic scanning was performed on the sample with artificial transverse hole defects. The cylindrical lens focused line source was used to improve the intensity of the body wave signals, and ensure that there was no damage on the material surface under high laser energies. Then, the frequency-domain phase shift migration (PSM) algorithm was used to perform multimode imaging of defects, achieving frequency-domain synthetic aperture focusing technique (F-SAFT) and total focused method (F-TFM) imaging based on full matrix capture. Furthermore, the phase circular statistical vector (PCSV) was proposed for weighted optimization, which improved the image quality, suppressed the background noise and multimode artifacts. Finally, the imaging quality of several algorithms were discussed. The results indicate that frequency-domain images were superior to time-domain results. After phase weighting, the imaging quality can be further improved, and the detection blind zone was significantly reduced. This work will contribute to the rapid and high-quality defect imaging of laser ultrasonic. [ABSTRACT FROM AUTHOR]

Laser ultrasound is a widely used tool for industrial quality assurance when a contactless and fast method is required. In this work, we used a laboratory setup based on a confocal Fabry–Perot interferometer to examine weld seam models. The focus was placed on small samples with curved surfaces (small in the sense that the radius of curvature is comparable to the largest ultrasonic wavelength) and on efficient ways to detect the presence and volume of process pores, with the goal to transfer this method to industrial applications. In addition to this experimental method for investigating welds, a numerical method that models the experimental setup was implemented in MATLAB. For this purpose, first the thermal effects of the excitation process were taken into account by solving the thermal diffusion equation with an explicit scheme. Then, the elastodynamic equations were solved using the Elastodynamic Finite Integration Technique, taking into account the stresses induced by the excitation process. The B-Scans generated with this numerical model were compared with experimental B-Scans for simple test cases and good agreement was found. In a next step, the additional structures in the B-Scans resulting from air inclusions were identified and investigated with both methods using flat test specimens at first. Besides the direct echoes, structures from skimming surface waves and multiple reflections were visible. These additional structures are unwanted in defect reconstruction methods like the Synthetic Aperture Focusing Technique (SAFT) as they would lead to artifacts. In samples much larger than the largest ultrasound wavelength, however, these unwanted structures are still negligible in amplitude or can be well separated temporally, but for small samples this is no longer the case. As a result, reconstruction methods based on direct echoes like SAFT are difficult to apply. For many industrial applications, the reconstruction is not decisive at all, but only the knowledge of the total volume of process pores (TVPP). It is shown with both experimental and numerical methods, that this TVPP can be estimated from the variation in the B-Scans from various small weld seam models. • Defect detection for curved surface samples aiming for industrial applicability. • Numerical model based on EFIT (Elastodynamic Finite Integration Technique). • Estimation of process pore volume in small welds from laser ultrasound B-Scans. • Applicability of SAFT (Synthetic Aperture Focusing Technique) investigated. [ABSTRACT FROM AUTHOR]

• DAS and DMAS responded differently to changes in f-number. • DAS showed a tradeoff in spatial resolution when optimizing contrast. • DMAS did not show the same tradeoff as DAS when optimizing contrast. • DAS typically outperformed DMAS for image contrast. • DMAS typically outperformed DAS for spatial resolution. The choices of transmit and receive f-numbers impact both ultrasound image contrast and spatial resolution. Although previous studies have evaluated the impact of receive f-number in delay-and-sum (DAS) plane wave imaging, there has not been a systematic study of f-numbers in DAS or delay-multiply-and-sum (DMAS) synthetic aperture (SA) imaging. In this study, we measured the impact on main lobe to side lobe energy ratio (MSER), generalized contrast-to-noise ratio (gCNR), and spatial resolution when varying receive and transmit f-numbers from 1 to 5 in 0.2 increments in DAS and DMAS reconstructed SA images. A wire target in a water tank and a standard imaging phantom were used to measure these metrics. From the water tank wire target images, higher MSER values were achieved with middle-range transmit f-numbers (2–4) and high receive f-numbers (>4) for both DAS and DMAS. From the phantom contrast target images, DAS produced images with high gCNR when using high transmit f-numbers (>4) and high receive f-numbers (>4). This came at the cost of reduced spatial resolution. DMAS produced images with high gCNR when using low transmit f-numbers (<3) and high receive f-numbers (>4). DMAS was not found to have as severe of a tradeoff in spatial resolution when seeking maximum gCNR. However, gCNR was typically lower for DMAS than DAS. For both DAS and DMAS, point target images had high spatial resolution when using low receive f-numbers (<2). Spatial resolution was typically higher for DMAS than DAS. Hanning apodization was found to produce similar trends as those found with rectangular apodization. These findings give insight on the behaviors of DAS and DMAS SA reconstruction algorithms and could be used to guide f-number selection. [ABSTRACT FROM AUTHOR]