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Droplets banding is critical to emulsion separation under ultrasonic irradiation as it can greatly improve the separation efficiency. In this paper, the formation process of droplets banding under ultrasonic standing waves was precisely captured by high-speed microscopic photography; by processing the images, the droplets banding characteristics, including the banding formation time and banding interval, were extracted. Then the effects of acoustic intensity, frequency, droplet size, and physical properties of oil and water on the droplets banding characteristics were discussed in details. The results show that the range of acoustic intensities, within which the droplets banding can form, increases with the increase of the frequency; a maximum allowable acoustic intensity exists for banding formation, which also increases with the frequency. The banding formation time, which increases with increasing oil viscosity but decreases with droplet size, is found to be hardly affected by the oil-water interfacial tension. In addition, the banding interval is only related to the frequency, which closely corresponds to the half wavelength. [ABSTRACT FROM AUTHOR]

• Optimal acoustic parameters highly depend on emulsion properties. • Moderate acoustic cavitation facilitates droplet coalescence at low frequencies. • Droplets aggregate into bandings to enhance separation in high frequency USWs. • Optimization rules for acoustic parameters of ultrasonic separation are given. Ultrasound is an emerging and promising method for demulsification, which is highly affected by acoustic parameters and emulsion properties. Herein, a series of microscopic and dehydration experiments are carried out to investigate the parameter optimization of ultrasonic separation. The results show that the optimal acoustic parameters highly depend on the emulsion properties. For low frequency ultrasonic standing waves (USWs), mechanical vibrations not only facilitate droplet collision and coalescence, but also disperse the surfactant absorbed on the interface to decrease the interfacial strength. Therefore, low frequency ultrasound is suitable for separating emulsions with high viscosity and high interfacial strength. Increasing the energy density to produce moderate cavitation can increase demulsification efficiency. However, excessive cavitation results in secondary emulsification. In high frequency USWs, the droplets migrate directionally and form bandings, thereby promoting droplet coalescence. Therefore, high frequency ultrasound is favorable for separating emulsions with low dispersed phase content and small droplet size. Increasing the energy density can accelerate the aggregation of droplets, however, excessive energy density causes acoustic streaming that disturbs the aggregated droplets, resulting in reduced demulsification efficiency. This work presents rules for acoustic parameter optimization, further advancing industrial applications of ultrasonic separation. [ABSTRACT FROM AUTHOR]